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ABB CI856K01 S100 I/O Communication Interface
Configured for S100 I/O communication in AC 800M systems, the ABB CI856K01 (CI856 S100 I/O Communication Interface) provides the communication path between the AC 800M controller and S100 I/O racks. The CI856 connects to the CEX-Bus through the TP856 baseplate and requires no separate external power source.
Hardware Specifications
Parameter
Specification
Model
CI856K01
Base Model
CI856
Product ID
3BSE026055R1
Brand
ABB
Product Type
S100 I/O Communication Interface
Communication Protocol
ABB S100 I/O
Controller Interface
CEX-Bus
Master or Slave
Master
Transmission Speed
Not specified
Line Redundancy
No
Module Redundancy
No
Hot Swap
Yes
HI Controller Compatibility
Yes
Maximum Units on CEX-Bus
12
S100 I/O Rack Capacity
Up to 5 racks per CI856
I/O Boards per Rack
Up to 20
Connector
36-pin Miniribbon
Baseplate
TP856
Power Source
AC 800M processor unit via CEX-Bus
24 VDC Consumption
Typ. 120 mA
Typical Power Consumption
Approx. 2.88 W at 24 VDC
Operating Temperature
0 to +55 deg C
Storage Temperature
-40 to +70 deg C
Corrosion Protection
G3 compliant to ISA 71.04
Protection Class
IP20 according to EN 60529 and IEC 529
CE Marking
Yes
RoHS Compliance
EU RoHS, UAE RoHS, CN RoHS
WEEE Compliance
Directive 2012/19/EU
Width
59 mm
Height
185 mm
Depth
127.5 mm
Weight Including Base
700 g
CEX-Bus and S100 I/O Communication
The CI856 exchanges S100 I/O data with the AC 800M controller through the CEX-Bus interface. The TP856 baseplate provides the mechanical mounting interface and houses the ribbon connector used for connection to S100 I/O rack bus extender boards.
One CI856 can connect to up to five S100 I/O racks. Each rack can accommodate up to 20 I/O boards. Therefore, the supported architecture permits distributed S100 I/O expansion while retaining the controller-side CEX-Bus connection.
The module receives its operating power from the AC 800M processor unit through the CEX-Bus. Consequently, the CI856 does not require a separate external power supply.
The specified 36-pin Miniribbon connector provides the physical interface for the communication assembly. The TP856 baseplate also supports DIN-rail mounting for installation within the control cabinet.
Frequently Asked Questions (FAQ)
Q: How many S100 I/O racks can one CI856K01 support?A: One CI856K01 can connect to up to five S100 I/O racks, with each rack supporting up to 20 I/O boards.
Q: Does the CI856K01 require an external power supply?A: No. The CI856 receives power from the AC 800M processor unit through the CEX-Bus. Its typical 24 VDC consumption is 120 mA.
Q: What connector does the CI856K01 use for the CEX-Bus connection?A: The supplied specification identifies a 36-pin Miniribbon connector. The connector is housed through the TP856 baseplate assembly.
Field Installation Guidelines
Mount the TP856 baseplate on a suitable DIN rail inside the control cabinet.
Install the CI856 communication interface on the TP856 baseplate according to the AC 800M hardware installation procedure.
Connect the baseplate to the CEX-Bus using the specified system connection arrangement.
Connect the TP856 ribbon interface to the S100 I/O rack bus extender boards.
Route communication and power-related wiring separately from high-current switching and high-noise circuits where practical.
Verify connector seating and mechanical retention before energizing the controller assembly.
Maintain cabinet grounding and shielding practices specified by the AC 800M and S100 I/O installation documentation.
Confirm that the installed rack count and I/O board count remain within the CI856 architecture limits.
Check the cabinet operating temperature against the specified 0 to +55 deg C range.
Inspect the installation for correct IP20 enclosure protection and adequate environmental control.
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15 in stock
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ABB CI856K01 S100 I/O Interface
Configured for communication between an AC 800M controller and an S100 I/O system, the ABB CI856K01 (CI856 Communication Interface) provides the hardware interface required for S100 system integration. The package includes the CI856 communication interface and TP856 baseplate.
Hardware Specifications
Parameter
Specification
Model
CI856K01
Product ID
3BSE026055R1
Brand
ABB
Product Type
Communication Module
Function
S100 I/O interface for AC 800M
System Interface
AC 800M to S100 system
Package Contents
CI856 Communication Interface; TP856 Baseplate
Dimensions
127.5 mm D x 186 mm H x 59 mm W
Weight
0.7 kg
RoHS
EU Directive 2011/65/EU
WEEE Category
5. Small Equipment
Batteries
0
HS Code
851762
Customs Tariff Number
85176200
Industrial Control Interface Characteristics
The CI856K01 handles the physical communication interface between an AC 800M controller and an S100 system. Therefore, installation must preserve the intended module-to-system connection path and mechanical seating of the communication hardware.
The supplied package combines the CI856 communication interface with the TP856 baseplate. This configuration provides the required mounting platform for the interface module while maintaining the specified overall hardware dimensions.
Because the supplied data does not define communication speed, channel count, current consumption, or firmware requirements, those values should be taken from the applicable ABB system documentation rather than inferred from the product designation.
Frequently Asked Questions (FAQ)
Q: What is the primary function of the CI856K01?
A: The CI856K01 provides communication between an AC 800M controller and an S100 system.
Q: What components are included with the CI856K01 package?
A: The package includes one CI856 Communication Interface and one TP856 Baseplate.
Q: What are the physical dimensions of the CI856K01?
A: The supplied data specifies 127.5 mm depth, 186 mm height, and 59 mm width, with a net weight of 0.7 kg.
Field Installation Guidelines
Install the TP856 baseplate on a suitable control-system mounting surface before fitting the CI856 communication interface. Verify that the module seats correctly and that no mechanical obstruction affects connector engagement.
Keep communication wiring separated from high-current switching conductors and other sources of electromagnetic interference. Where shielded communication cables are specified by the system design, terminate and ground the shield according to the applicable ABB installation documentation.
Before energizing the controller system, inspect connectors, mounting hardware, cable routing, and module seating. Also verify that the installed CI856K01 matches the intended AC 800M and S100 system configuration.
Do not apply operating temperature, power consumption, communication speed, or electrical loading values that are not confirmed by the applicable ABB hardware documentation.
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15 in stock
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ABB CI858 DriveBus Communication Interface
Configured for DriveBus communication between ABB Drives, ABB Special I/O units, and an AC 800M controller, the ABB CI858 (CI858 DriveBus Communication Interface) provides the controller-side interface for ABB DriveBus networks. The interface operates as a DriveBus master at 8 Mbit/s and receives its power through the CEX-Bus from the processor unit.
Hardware Specifications
Parameter
Specification
Model
CI858
Product ID
3BSE018135R1
Brand
ABB
Product Type
DriveBus Communication Interface
Communication Protocol
ABB DriveBus
Master or Slave
Master
Transmission Speed
8 Mbit/s
Line Redundancy
No
Module Redundancy
No
Hot Swap
Yes
Used Together with HI Controller
No
Maximum Units on CEX-Bus
2
Connector
Optical
Power Supply
Via CEX-Bus from processor unit
24 V Consumption, Typical
200 mA
Operating Temperature
0 to +55 deg C
Storage Temperature
-40 to +70 deg C
Corrosion Protection
G3 compliant to ISA 71.04
Protection Class
IP20 according to EN60529, IEC 529
CE Marking
Yes
Marine Certificates
ABS, BV, DNV-GL, LR
RoHS Compliance
EU RoHS, UAE RoHS, CN RoHS
WEEE Compliance
Directive 2012/19/EU
Width
59 mm
Height
185 mm
Depth
127.5 mm
Weight Including Base
700 g
DriveBus Communication Characteristics
The CI858 provides the DriveBus communication path between an AC 800M controller and compatible ABB Drives and ABB Special I/O units. The interface operates as the network master and supports an 8 Mbit/s transmission rate.
ABB designed DriveBus for sectional drive applications, including ABB rolling mill drive systems and paper machine control systems. Therefore, the CI858 handles the controller-side communication interface without requiring a separate external power source.
The CI858 receives operating power through the CEX-Bus from the processor unit. Its typical 24 V consumption is 200 mA. The interface supports hot swap, while the specified configuration provides no line redundancy or module redundancy.
The optical connector provides the physical DriveBus connection. The CEX-Bus supports a maximum of two CI858 units according to the supplied technical data.
Industrial Control and Drive Interface
The CI858 belongs to the ABB AC 800M communication interface architecture and uses the CEX-Bus for internal controller communication. Consequently, installation must maintain the required CEX-Bus connection between the processor unit and communication interface.
For DriveBus applications, the communication interface should be configured according to the connected ABB Drive system and controller application. The supplied data specifies DriveBus at 8 Mbit/s and identifies the CI858 as the master device.
This interface does not use an external power supply. Instead, the processor unit supplies the CI858 through the CEX-Bus, while the optical connector provides the external communication path.
Frequently Asked Questions (FAQ)
Q: Does the CI858 require an external power supply?A: No. The CI858 receives power from the AC 800M processor unit through the CEX-Bus. The typical 24 V consumption is 200 mA.
Q: What communication protocol and transmission speed does the CI858 use?A: The CI858 uses ABB DriveBus and operates at a specified transmission speed of 8 Mbit/s.
Q: Does the CI858 support hot swap and redundant operation?A: The CI858 supports hot swap. The supplied specifications state that neither line redundancy nor module redundancy is provided.
Field Installation Guidelines
Install the CI858 within the specified operating temperature range of 0 to +55 deg C.
Maintain the IP20 installation environment and provide suitable enclosure protection for the complete control assembly.
Connect the CI858 to the AC 800M CEX-Bus according to the controller hardware configuration.
Do not add an external power supply to the CI858 when using the specified CEX-Bus power arrangement.
Connect the optical DriveBus interface using compatible optical cabling and approved connectors.
Route communication cabling separately from high-current power conductors where practical to reduce electromagnetic interference.
Maintain proper cabinet grounding and bonding for the controller enclosure and associated drive equipment.
Verify the DriveBus master configuration before placing connected ABB Drives or Special I/O units into operation.
Confirm the CEX-Bus configuration when installing more than one CI858, as the supplied specification permits a maximum of two units on the CEX-Bus.
Observe the specified storage range of -40 to +70 deg C when storing the module before installation.
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ABB CI861K01 VIP Communication Interface
Configured for VIP communication within AC 800M controller architectures, the ABB CI861K01 (CI861 VIP Communication Interface) provides the communication hardware interface supplied with the TP853 baseplate. The package is specified for AC800xA M/PEC systems and includes the CI861 communication unit and TP853 baseplate.
Hardware Specifications
Parameter
Specification
Model
CI861K01
Base Model
CI861
Brand
ABB
Product Type
Communication Module
Communication Function
VIP Communication Interface
Compatible System
AC800xA M/PEC
Included Baseplate
TP853
Baseplate Width
60 mm
Product ID
3BSE058590R1
Replaced Product IDs
3AUA0000083933; 5FSE707630-72
Origin
Sweden; United States
Weight
0.621 kg
Dimensions
185 mm x 59 mm x 127.5 mm package dimensions
Package Depth / Length
185 mm
Package Height
127.5 mm
Package Width
59 mm
Minimum Order Quantity
1 piece
Order Multiple
1 piece
Part Type
New
RoHS Status
Not RoHS compliant
WEEE Category
5. Small Equipment
HS Code
851762
Batteries
0
ABB Controller Interface and Baseplate Integration
The CI861K01 combines the CI861 VIP communication interface with the TP853 baseplate. Therefore, installation requires the supplied baseplate arrangement rather than treating the communication interface as an independent field wiring component.
The TP853 baseplate has a specified width of 60 mm. Consequently, cabinet layout must provide sufficient mechanical clearance for the complete assembly and its associated controller-side connections.
The supplied data identifies CI861K01 as a communication module for AC800xA M/PEC systems. However, it does not specify communication speed, protocol frame rate, power consumption, or firmware revision requirements. These parameters should therefore be verified against the applicable ABB system documentation before configuration.
The product data also lists replaced product identifiers 3AUA0000083933 and 5FSE707630-72. These identifiers should not be interpreted as electrical equivalents without checking the applicable hardware and software compatibility documentation.
Frequently Asked Questions
Q: What components are included with the CI861K01 package?A: The package includes one CI861 VIP Communication Interface and one TP853 baseplate.
Q: What is the specified baseplate width?A: The TP853 baseplate has a specified width of 60 mm.
Q: Does the supplied data specify power consumption or operating temperature?A: No. The provided product information does not state either parameter, so application-specific values must be obtained from the applicable ABB technical documentation.
Field Installation Guidelines
Install the CI861 communication interface on the specified TP853 baseplate according to the ABB hardware installation procedure.
Verify the mechanical mounting position before energizing the AC 800M assembly. Allow clearance for connectors, wiring, and module removal.
Confirm that the installed controller hardware and system configuration support the CI861K01 before commissioning.
Route communication wiring separately from high-voltage power conductors where practical to reduce electromagnetic coupling.
Maintain appropriate cable shielding and grounding practices according to the applicable ABB installation documentation and the plant grounding design.
Do not apply unverified power or signal connections to the communication interface. Use the connector assignments and electrical limits specified for the installed hardware revision.
Before system startup, verify module seating, baseplate engagement, connector retention, and controller-side configuration.
Because the supplied data does not define operating temperature or power consumption, confirm these parameters from the applicable hardware manual before final cabinet thermal and power calculations.
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15 in stock
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ABB CI868A IEC 61850 Interface
Configured for IEC 61850 communication in System 800xA, the ABB CI868A (CI868 IEC 61850 Interface) connects an AC 800M controller with external Ethernet devices. It supports MMS client communication and GOOSE publishing/subscription, with 10/100 Mbit/s Ethernet connectivity through the TP868 Baseplate.
Hardware Specifications
Parameter
Specification
Model
CI868A
Base Model
CI868
Brand
ABB
Product Type
IEC 61850 Communication Interface
Article Number
3BSE092691R1
System Platform
System 800xA
Communication Protocol
IEC 61850
IEC 61850 Edition
Edition 2
Client / Server Functions
MMS Client, GOOSE Publisher and Subscriber
Ethernet Speed
10/100 Mbit/s
Ethernet Connector
RJ-45 female, 8-pin
Ethernet Ports
2 RJ-45 connectors on TP868 Baseplate
CH1 Speed
10/100 Mbit/s
Network Redundancy
No
Module Redundancy
No
Hot Swap
Yes
CEX-Bus Capacity
Maximum 12 units
24 V Consumption
Typical 160 mA
Power Dissipation
3.8 W
Used with HI Controller
Yes
Operating Temperature
0 to +55 deg C
Storage Temperature
-40 to +70 deg C
Relative Humidity
5 to 95 %, non-condensing
Operating Altitude
2000 m
Pollution Degree
Degree 2
Corrosion Protection
G3, ISA 71.04
Protection Class
IP20, EN 60529 / IEC 529
Electrical Safety
UL 61010-1, UL 61010-2-201
Hazardous Location
UL 60079-15, cULus Class 1, Zone 2, AEx nA IIC T4, Ex nA IIC T4Gc X
Marine Certifications
DNV-GL; ABS, BV and LR pending
CE Marking
Yes
RoHS Compliance
EU RoHS, UAE RoHS, CN RoHS
WEEE Compliance
Directive 2012/19/EU
Width
59 mm
Height
185 mm
Depth
127.5 mm
Weight, Including Base
700 g
Compatible System Versions
System 800xA 6.0.3.3, 6.1.1 and subsequent versions
IEC 61850 Communication and Ethernet Interface
The CI868A provides an Ethernet communication path between an AC 800M controller and IEC 61850 external devices. It implements IEC 61850 Edition 2 functions for substation automation data exchange.
The module supports MMS as a client and GOOSE as both publisher and subscriber. Therefore, the controller can exchange IEC 61850 process and control data without requiring a separate controller for the electrical control interface.
The TP868 Baseplate provides two RJ-45 Ethernet connectors. CH1 supports 10 Mbit/s or 100 Mbit/s operation. The Ethernet connection must pass through an Ethernet switch before connecting to the main network.
The baseplate uses a mechanical code lock to prevent installation of an incompatible unit type. This coding mechanism restricts incorrect module installation on the corresponding baseplate.
CEX-Bus and Power Architecture
The CI868A expansion unit contains the CEX-Bus logic, communication electronics, and a DC/DC converter. The converter derives the required internal voltages from the +24 V supply through the CEX-Bus.
The CEX-Bus supports up to 12 units. Typical 24 V consumption is 160 mA, while the specified power dissipation is 3.8 W.
ABB specifies hot-swap capability for the module. However, network configuration, controller state, and system maintenance procedures should be considered before removing or installing the unit in an operating system.
The CI868A does not provide network redundancy or module redundancy according to the supplied technical data.
System Compatibility
The CI868A is specified for System 800xA version 6.0.3.3, version 6.1.1, and subsequent versions. System software compatibility should therefore be verified before deployment or replacement.
The module can also be used together with an HI Controller where the corresponding System 800xA configuration supports the hardware.
Frequently Asked Questions
Q: What IEC 61850 communication functions does the CI868A provide?A: The CI868A supports MMS client communication and GOOSE publishing and subscription under IEC 61850 Edition 2.
Q: What Ethernet speed does the CI868A support?A: The TP868 Baseplate CH1 Ethernet interface supports 10 Mbit/s and 100 Mbit/s operation through an RJ-45 connection.
Q: Does the CI868A support network or module redundancy?A: The supplied specifications state that both network redundancy and module redundancy are not supported.
Field Installation Guidelines
Install the CI868A only on the compatible TP868 Baseplate and verify the mechanical code before insertion.
Connect the Ethernet cable through an appropriate Ethernet switch before connecting to the main network.
Use the designated CH1 RJ-45 connector for the specified Ethernet communication path.
Maintain physical separation between Ethernet communication cables and high-voltage or high-current conductors where practical.
Route communication cables to minimize exposure to electromagnetic interference from switching equipment and power circuits.
Verify the +24 V supply and CEX-Bus installation before commissioning the communication interface.
Confirm that the installed System 800xA version is 6.0.3.3, 6.1.1, or a subsequent supported version.
Check IEC 61850 device configuration, MMS client parameters, and GOOSE publisher/subscriber assignments before placing the controller into service.
Observe the specified 0 to +55 deg C operating temperature range and 5 to 95 % non-condensing relative humidity range.
Provide an enclosure or installation environment that maintains the specified IP20 protection and pollution conditions.
Follow the applicable IEC/EN, UL, hazardous-location, and site-specific electrical installation requirements during commissioning.
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ABB CI868K01 IEC 61850 Interface
The ABB CI868K01, also cataloged as the CI868 IEC 61850 Interface, provides communication interface hardware for IEC 61850 data exchange within ABB System 800xA control architectures. The package includes the CI868 communication interface and TP867 baseplate.
Hardware Specifications
Parameter
Specification
Model
CI868K01
Base Module
CI868
Brand
ABB
Product ID
3BSE048845R1
Product Type
Communication Module
Function
IEC 61850 Interface
Package Contents
CI868 Communication Interface + TP867 Baseplate
Mounting Baseplate
TP867
Dimensions
127.5 mm depth x 59 mm width x 186 mm height
Weight
0.7 kg
Operating Temp
Not specified in supplied data
Power Consumption
Not specified in supplied data
Communication Protocol
IEC 61850
Environmental Compliance
EU Directive 2011/65/EU
WEEE Category
5 - Small Equipment
Battery Quantity
0
HS Code
851762
Customs Tariff Number
85176200
IEC 61850 Communication Interface
The CI868 provides the hardware interface for IEC 61850 communication within the applicable ABB control architecture. Therefore, the communication function depends on the CI868 interface electronics and its associated TP867 baseplate.
The supplied data identifies the unit specifically as an IEC 61850 Interface. However, it does not specify Ethernet port count, link speed, supported IEC 61850 services, maximum data throughput, or network redundancy behavior. These parameters should therefore be confirmed against the applicable ABB hardware and system documentation rather than inferred.
The CI868 package uses the TP867 baseplate as its mechanical and electrical mounting interface. Consequently, installation should maintain the specified baseplate arrangement and the manufacturer's system-level wiring requirements.
Frequently Asked Questions (FAQ)
Q: What does the CI868K01 package contain?A: The package contains one CI868 Communication Interface and one TP867 Baseplate.
Q: Does the supplied data specify CI868K01 power consumption?A: No. The provided ABB data does not state a power-consumption value, so no numerical value should be assigned without the applicable technical manual.
Q: What communication protocol does CI868K01 support?A: ABB identifies CI868K01 as an IEC 61850 Interface. The supplied data does not specify individual IEC 61850 services or network performance parameters.
Field Installation Guidelines
Install the CI868 on the specified TP867 baseplate and follow the applicable ABB mounting procedure.
Verify that the baseplate is correctly positioned and mechanically secured before connecting system wiring.
Route communication cables separately from high-voltage and high-current conductors where practical to reduce electromagnetic interference.
Maintain appropriate cable shielding and grounding practices according to the ABB installation documentation and the site grounding design.
Inspect connectors and cable terminations before energizing the communication interface.
Confirm that the installed hardware matches the required CI868K01 product identification, including Product ID 3BSE048845R1.
Do not apply an assumed power-consumption, network-speed, or redundancy specification when the applicable ABB documentation does not state it.
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ABB CI871AK01 PROFINET IO Communication Interface
Configured for PROFINET IO communication in System 800xA, the ABB CI871AK01 (CI871A PROFINET IO Communication Interface) connects AC 800M controllers to PROFINET IO devices through Ethernet. The module uses the CH1 Ethernet connector on the TP867 Baseplate for the PROFINET IO network. ABB specifies compatibility with System 800xA 6.0.3.3, 6.1.1, and subsequent versions.
Hardware Specifications
Parameter
Specification
Model
CI871AK01
Base Model
CI871A
Brand
ABB
Product Type
PROFINET IO Communication Interface
Article Number
3BSE092693R1
Origin
Not specified
Communication Protocol
PROFINET IO
Master or Slave
Master
Transmission Speed
10/100 Mbit/s
Line Redundancy
No
Module Redundancy
Yes
Hot Swap
Yes
Used Together with HI Controller
Yes
CEX-Bus Capacity
Maximum 12 units
Connector
RJ-45 female, 8-pin
PROFINET Connection
TP867 CH1
Ethernet Connection
Ethernet switch required for PROFINET IO network connection
24 V Consumption
Typ. 160 mA
Operating Temperature
0 to +55 deg C
Storage Temperature
-40 to +70 deg C
Relative Humidity
5 to 95 %, non-condensing
Maximum Altitude
2000 m according to IEC/EN 61131-2
Pollution Degree
Degree 2 according to IEC/EN 61131-2
Corrosion Protection
G3 according to ISA 71.04
Protection Class
IP20 according to EN60529, IEC 529
Electrical Safety
UL 61010-1, UL 61010-2-201
Hazardous Location
UL 60079-15, cULus Class 1, Zone 2, AEx nA IIC T4, ExnA IIC T4Gc X
Marine Certificates
DNV-GL; ABS, BV, and LR pending
CE Marking
Yes
RoHS Compliance
EU RoHS, UAE RoHS, CN RoHS
WEEE Compliance
Directive 2012/19/EU
Width
59 mm
Height
185 mm
Depth
127.5 mm
Weight Including Base
700 g
Power Consumption
24 V supply, typ. 160 mA
PROFINET IO and CEX-Bus Communication
The CI871A provides the communication path between an AC 800M controller and PROFINET IO devices. The TP867 Baseplate provides two RJ-45 Ethernet connectors; however, only CH1, which supports 100 Mbit/s operation, is used for the PROFINET IO connection.
The Ethernet cable connects the CH1 interface to the PROFINET IO network through an Ethernet switch. Therefore, the installation must place the required switch between the CI871A interface and the connected PROFINET IO network.
Internally, the CI871 expansion unit contains CEX-Bus logic, a communication unit, and a DC/DC converter. The converter derives the required operating voltage from the +24 V supply through the CEX-Bus. The CEX-Bus supports a maximum of 12 units.
The module supports module redundancy but does not provide line redundancy. It also supports hot swap according to the stated hardware configuration.
Frequently Asked Questions
Q: Which Ethernet connector on the TP867 Baseplate carries the PROFINET IO connection?A: The CH1 RJ-45 connector is used for the PROFINET IO connection. The installation connects CH1 to the PROFINET IO network through an Ethernet switch.
Q: What System 800xA versions support the CI871AK01?A: The CI871A operates with System 800xA 6.0.3.3, 6.1.1, and subsequent versions. Earlier compatibility should not be assumed without ABB documentation.
Q: What is the typical 24 V supply consumption?A: The specified typical consumption is 160 mA from the 24 V supply through the CEX-Bus arrangement.
Field Installation Guidelines
Mount the CI871A with its TP867 Baseplate according to the AC 800M hardware installation procedure.
Connect the required 24 V supply and verify the CEX-Bus installation before commissioning.
Connect the PROFINET IO Ethernet cable to the CH1 RJ-45 connector.
Route the Ethernet cable to the PROFINET IO network through the required Ethernet switch.
Keep Ethernet communication wiring separated from high-voltage and high-current power conductors where practical.
Apply appropriate cable shielding and grounding practices for the installed industrial Ethernet network.
Verify that the installation environment remains within 0 to +55 deg C operating temperature and 5 to 95 % non-condensing humidity.
Confirm that the selected System 800xA software version is 6.0.3.3, 6.1.1, or a subsequent supported version before commissioning.
Check the RJ-45 connection and network topology before enabling PROFINET IO device communication.
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ABB CI871K01 Profinet IO Interface
Configured for Profinet I/O communication, the ABB CI871K01 (CI871 Profinet I/O Interface) provides network communication between ABB control hardware and Profinet I/O devices. The package includes the CI871 communication interface and TP867 baseplate.
Hardware Specifications
Parameter
Specification
Model
CI871K01
Base Model
CI871
Product ID
3BSE056767R1
Brand
ABB
Product Type
Communication Module
Function
Profinet IO Interface
Package Contents
CI871 Communication Interface + TP867 Baseplate
Communication Network
Profinet IO
Dimensions
127.5 mm D x 186 mm H x 59 mm W
Weight
0.7 kg
RoHS
Complies with EU Directive 2011/65/EU
WEEE Category
Category 5 - Small Equipment
Batteries
0
HS Code
851762
Customs Tariff Number
85176200
Profinet IO Communication and Hardware Integration
The CI871 provides the communication interface required for Profinet IO connectivity. It operates as a dedicated network component rather than as a field signal termination device.
The supplied TP867 baseplate provides the specified mechanical mounting interface for the CI871. Therefore, installation should maintain the manufacturer's prescribed baseplate arrangement and physical clearances.
For network operation, Profinet cabling should follow the applicable industrial Ethernet wiring practices. Keep communication cables separated from high-voltage or high-current conductors where practical, and maintain appropriate shielding and grounding practices.
The supplied data does not specify communication speed, supported Profinet device count, network topology limits, firmware compatibility, or backplane current consumption. These parameters should therefore be verified against the applicable ABB system documentation before system configuration.
Frequently Asked Questions
Q: What is included with the ABB CI871K01 package?A: The package includes one CI871 Communication Interface and one TP867 Baseplate.
Q: What network function does the CI871K01 provide?A: It provides a Profinet IO communication interface for connecting compatible industrial control hardware with Profinet IO devices.
Q: What are the physical dimensions and weight of the package hardware?A: The supplied product data specifies 127.5 mm depth, 186 mm height, 59 mm width, and 0.7 kg net weight.
Field Installation Guidelines
Install the CI871 on the specified TP867 baseplate and secure the assembly according to ABB mechanical installation requirements.
Verify the mounting position before connecting network or system wiring.
Route Profinet communication cables separately from power conductors where practical to reduce electromagnetic interference.
Maintain cable bend radius and connector access required by the selected industrial Ethernet cabling system.
Apply the applicable shield termination and protective grounding method defined by the system installation design.
Confirm connector engagement before commissioning network communication.
Verify the installed module identification against the configured CI871 hardware before system startup.
Do not assume operating temperature, power consumption, network capacity, or firmware compatibility from the supplied product identification alone; verify these values against the applicable ABB documentation.
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ABB CI871AK01 PROFINET IO Interface
The ABB 3BSE092693R1, also cataloged as the CI871AK01 PROFINET IO Interface, provides PROFINET IO communication within ABB 800xA control architectures. The package includes the CI871A communication interface and TP867 baseplate.
Hardware Specifications
Parameter
Specification
Model
CI871AK01
Product ID
3BSE092693R1
Brand
ABB
Product Type
Communication Module
Communication Interface
PROFINET IO
Package Contents
CI871A Communication Interface; TP867 Baseplate
Compatible Platform
ABB 800xA
800xA Compatibility
6.0.3.3, 6.1.1, and onwards
Compact Control Builder Compatibility
6.0.0-3, 6.1.1, and onwards
Weight
0.7 kg
Dimensions
127.5 mm D x 59 mm W x 186 mm H
RoHS
EU Directive 2011/65/EU
WEEE Category
5. Small Equipment
Battery Quantity
0
HS Code
85176200
PROFINET IO Communication and Industrial Network Characteristics
The CI871AK01 provides a PROFINET IO interface for data exchange between ABB control-system infrastructure and compatible PROFINET IO devices. It operates as a communication interface rather than a standalone controller.
The supplied package combines the CI871A communication interface with the TP867 baseplate. Therefore, installation requires the associated mounting and backplane arrangement supported by the target ABB architecture.
For system integration, verify the installed 800xA and Compact Control Builder versions before commissioning. The supplied ABB data specifically identifies compatibility with 800xA 6.0.3.3 and 6.1.1, Compact Control Builder 6.0.0-3 and 6.1.1, and later supported versions.
Frequently Asked Questions (FAQ)
Q: What communication protocol does the CI871AK01 support?A: The CI871AK01 is a PROFINET IO communication interface for ABB control-system architectures.
Q: What is included with ABB 3BSE092693R1?A: The package includes one CI871A communication interface and one TP867 baseplate.
Q: Which ABB software versions are identified as compatible?A: The supplied data specifies ABB 800xA 6.0.3.3 and 6.1.1, Compact Control Builder 6.0.0-3 and 6.1.1, and onwards.
Field Installation Guidelines
Install the CI871A and TP867 assembly according to the applicable ABB hardware installation documentation. Confirm the mounting position and backplane connection before energizing the system.
Route PROFINET network cabling separately from high-voltage power conductors and high-noise switching circuits where practical. Maintain proper cable shielding and grounding according to the installed network architecture.
Before commissioning, verify the module identity, hardware revision, software compatibility, network addressing, and PROFINET device configuration. Do not apply operating parameters that are not supported by the system documentation.
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DescriptionThe ABB 07 KR 91 (GJR5250000R0101) is a high-performance processor module designed for the Procontic CS31 series automation systems. Serving as a central unit for the 90 Series, this processor module manages logic execution, system communication, and I/O processing within the CS31 architecture. It is engineered for industrial environments requiring reliable control and data processing capabilities.Features
Central processing unit for Procontic CS31 90 Series systems.
Integrated power supply support for 115/230 VAC input.
Robust design suitable for demanding industrial control applications.
Designed for seamless integration with existing CS31 rack-based configurations.
ApplicationsThis processor module is primarily utilized in industrial automation systems where the Procontic CS31 platform is deployed. It is suitable for manufacturing process control, machine automation, and distributed I/O management where a central controller is required to execute complex logic and maintain system synchronization.Technical Specifications
Manufacturer
ABB
Model
07 KR 91
Order Code
GJR5250000R0101
System Series
Procontic CS31 (90 Series)
Input Voltage
115/230 VAC
Weight
0.9 kg
Installation Guidelines
Ensure the power supply is disconnected before inserting or removing the module from the rack.
Verify that the rack slot is clean and free of debris to ensure proper electrical contact.
Handle the module using ESD-safe practices to prevent damage to internal circuitry.
Ensure adequate ventilation around the module to prevent overheating during operation.
Secure the module firmly into the designated slot to maintain mechanical stability and grounding continuity.
FAQWhat is the primary function of the 07 KR 91 module?The 07 KR 91 acts as the central processor unit for the ABB Procontic CS31 90 Series, responsible for executing control programs and managing the communication between the system and connected I/O devices.Is this module compatible with other CS31 series components?Yes, the 07 KR 91 is specifically designed for the Procontic CS31 90 Series ecosystem. Ensure that your existing rack and backplane are compatible with the 90 Series specifications before installation.
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DescriptionThe ABB 07KP90 is an RCOM communications module designed for use within the Advant Controller 31 (AC31) series. This module facilitates reliable data exchange and communication connectivity, serving as a critical interface component in industrial automation systems requiring robust serial communication capabilities.Features
Designed specifically for the ABB Advant Controller 31 platform.
Supports RCOM protocol for efficient data transmission.
Compact hardware design suitable for standard rack or rail mounting configurations.
Reliable performance in demanding industrial environments.
ApplicationsThis module is primarily utilized in industrial control systems where the AC31 series is deployed for process automation, machine control, and remote data acquisition. It is commonly found in manufacturing, power generation, and water treatment facilities requiring integration between controllers and peripheral devices.Technical Specifications
Product Model
07KP90
Spare Model / Order Code
GJR5251000R0303
Manufacturer
ABB
Product Type
Communications Module
Weight
0.4 kg
Installation Guidelines
Ensure the controller power is disconnected before installing or removing the 07KP90 module to prevent electrical damage.
Verify that the module is correctly seated in the designated slot of the AC31 rack to ensure proper backplane connection.
Maintain proper ventilation around the controller housing to prevent overheating during continuous operation.
Use shielded communication cables where required to minimize electromagnetic interference (EMI) in high-noise industrial environments.
Handle the module using standard ESD (Electrostatic Discharge) precautions to protect sensitive internal components.
FAQWhat is the primary function of the 07KP90 module?The 07KP90 acts as an RCOM communications interface for the ABB Advant Controller 31, enabling the controller to communicate with other devices or systems using the RCOM protocol.Is this module compatible with other controller series?No, the 07KP90 is specifically engineered for the Advant Controller 31 (AC31) series. It is not intended for use with other ABB controller families.
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DescriptionThe ABB 07BT62R1 is a basic module rack designed for the Procontic T200 automation system. This rack provides the physical mounting and backplane interface for up to 8 I/O modules, serving as a foundational component for expanding or maintaining T200 control configurations. Please note that this product has been discontinued by the manufacturer.Features
Designed specifically for the ABB Procontic T200 series architecture.
Provides 8 slots for modular I/O expansion.
Robust mechanical design for industrial cabinet mounting.
Compatible with spare model GJV3074303R1.
Technical Specifications
Product Model
07BT62R1
Spare Model
GJV3074303R1
System Series
Procontic T200
Slot Capacity
8 I/O Slots
Weight
2.4 kg
Installation Guidelines
Ensure the rack is mounted in a clean, dry environment within the specified operating temperature range for the T200 system.
Verify that the rack is securely fastened to the mounting plate or DIN rail to prevent vibration-induced connection issues.
Always power down the system before inserting or removing I/O modules from the rack to prevent electrical damage to the backplane connectors.
Ensure proper grounding of the rack assembly to the cabinet ground bus to mitigate EMI/RFI interference.
Maintain adequate clearance around the rack to allow for proper airflow and heat dissipation.
FAQIs the 07BT62R1 still in production?No, the 07BT62R1 has been discontinued by ABB. We provide this unit as a surplus or refurbished spare part to support legacy T200 systems.What is the spare part number for this module?The identified spare model for this unit is GJV3074303R1.
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DescriptionThe ABB DSQC 679 (Order Code: 3HAC028357-001) is a high-performance Teach Pendant designed for use with ABB industrial robot controllers. This operator interface unit allows for manual control, programming, and monitoring of robotic systems, providing a direct human-machine interface for commissioning, path teaching, and diagnostic tasks on the factory floor.Features
Ergonomic design for comfortable manual operation during extended programming sessions.
High-resolution display for clear visualization of robot status, coordinates, and program code.
Integrated safety features, including an emergency stop button and enabling device (deadman switch).
Durable construction suitable for harsh industrial environments.
Direct connectivity to ABB robot controller systems for real-time interaction.
ApplicationsThis Teach Pendant is utilized in various robotic automation applications, including automotive assembly, material handling, arc welding, and palletizing. It is essential for initial robot calibration, fine-tuning of motion paths, and troubleshooting system errors during production cycles.Technical Specifications
Product ID
3HAC028357-001
Model
DSQC 679
Product Name
Teach Pendant
Net Weight
3.06 kg
Customs Tariff Number
85176200
WEEE Category
Product Not in WEEE Scope
Installation Guidelines
Ensure the robot controller is powered down before connecting or disconnecting the Teach Pendant cable to prevent electrical surges or port damage.
Route the communication cable away from high-voltage power lines and sources of electromagnetic interference (EMI) to ensure stable signal integrity.
Verify that the connector pins are clean and free of debris before insertion.
Store the unit in a secure, dry location when not in use to prevent mechanical damage to the screen or housing.
Handle with care; avoid dropping the unit, as it contains sensitive electronic components and a high-precision display.
FAQIs this Teach Pendant compatible with all ABB controllers?The DSQC 679 is specific to certain generations of ABB robot controllers. Please verify your controller model and software version against the 3HAC028357-001 part number before installation to ensure compatibility.Does this unit include the connection cable?This listing is for the Teach Pendant unit. Please check your specific hardware requirements to confirm if your existing cabling is compatible or if additional interface accessories are required for your specific controller cabinet.
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DescriptionThe ABB CI810V2 is a Field Communication Interface (FCI) designed for the S800 I/O system. It serves as a critical gateway, enabling high-speed communication between the S800 I/O modules and the Advant Fieldbus 100 (AF100) network. This interface facilitates seamless data exchange, allowing the controller to monitor and control distributed I/O points across the industrial automation network.Features
Supports high-speed communication via the AF100 fieldbus protocol.
Designed for integration with ABB Advant OCS and S800 I/O distributed systems.
Robust construction suitable for demanding industrial environments.
Facilitates efficient, real-time data transmission between field devices and the control system.
ApplicationsThe CI810V2 is typically deployed in large-scale industrial control environments, including power generation, chemical processing, and oil and gas facilities, where reliable distributed I/O communication is essential for system stability.Technical Specifications
Product Model
CI810V2
Order Code / Spare Model
3BSE013224R1
Function
AF100 Field Communication Interface
System Compatibility
S800 I/O
Tariff Code
8517620050
Installation Guidelines
Ensure the power is disconnected before installing or removing the module from the I/O rack.
The module should be mounted in a clean, dry environment with adequate ventilation to prevent overheating.
Follow standard ESD (Electrostatic Discharge) handling procedures when touching the module components.
Ensure all AF100 bus connections are secure and properly shielded to minimize electromagnetic interference (EMI).
Verify that the module is firmly seated in the base unit to ensure proper electrical contact with the backplane.
FAQWhat is the primary function of the CI810V2?The CI810V2 acts as a communication interface that connects S800 I/O stations to the AF100 fieldbus network, allowing for distributed control and monitoring.Is the CI810V2 compatible with other fieldbus protocols?No, the CI810V2 is specifically designed for the AF100 protocol. Ensure your system architecture supports this communication standard before installation.
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The ABB DSQC668 (3HAC029157-001) is a specialized Axis Computer module designed for use within ABB industrial robot control systems. This unit serves as a critical component in the motion control architecture, facilitating precise coordination and management of robotic axes to ensure operational accuracy and performance.Features
Designed for integration with ABB robotic control cabinets.
Provides high-speed processing for multi-axis motion control.
Robust construction suitable for demanding industrial environments.
Supports standard ABB communication and control protocols.
Technical Specifications
Product Model
DSQC668
Order Code
3HAC029157-001
Device Type
Axis Computer
Power Requirements
24 VDC (+/- 10%)
Operating Temperature
0 degC to +55 degC
Axis Control Capability
Typically 4 to 6 axes
Installation Guidelines
Ensure the control cabinet is powered down before installing or removing the module to prevent electrical damage.
Handle the module using ESD-safe practices to protect sensitive internal circuitry.
Ensure the module is fully seated in the designated rack slot and that all locking mechanisms are engaged.
Verify that the 24 VDC power supply is stable and within the specified tolerance before system startup.
Maintain proper ventilation within the cabinet to ensure the module operates within its rated temperature range.
FAQWhat is the primary function of the DSQC668?The DSQC668 acts as an Axis Computer within the ABB robot controller, responsible for managing the motion and coordination of the robotic arm's axes.Is this module compatible with all ABB robot controllers?This module is specific to certain ABB controller generations. Please verify your existing hardware part number (3HAC029157-001) against your robot controller's technical documentation to ensure compatibility.
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DescriptionThe ABB ECZ is a bus module designed for the Procontic CS31 series. This module serves as a critical interface component within the CS31 automation architecture, facilitating communication and signal distribution. It is engineered to support versatile power input requirements, accommodating both 24VDC and 110/220VAC supply voltages, making it adaptable to various industrial power environments.Features
Compatible with ABB Procontic CS31 control systems.
Supports dual power input ranges: 24VDC and 110/220VAC.
Compact form factor for efficient rack or panel space utilization.
Robust industrial construction for reliable operation in control cabinets.
Technical Specifications
Product Model
ECZ
Order Code / Spare Model
FPR3700001R0001
Manufacturer
ABB
Product Type
Bus Module
Input Voltage
24VDC / 110/220VAC
Weight
0.18 kg
Installation Guidelines
Ensure the control system power is fully disconnected before installing or removing the module to prevent electrical damage.
Mount the module in a clean, dry environment within an industrial enclosure to protect against dust, moisture, and extreme temperatures.
Verify that the supply voltage matches the module specifications (24VDC or 110/220VAC) before applying power.
Ensure proper grounding of the cabinet backplane to minimize electromagnetic interference (EMI) and ensure signal integrity.
Maintain adequate clearance around the module to allow for proper heat dissipation and airflow.
FAQWhat is the primary function of the ABB ECZ module?The ECZ module is a bus module used within the ABB Procontic CS31 system to manage bus communication and power distribution.Can this module operate on different voltages?Yes, the ECZ is designed to be compatible with 24VDC or 110/220VAC power inputs, providing flexibility for different site power configurations.Is this module compatible with other Procontic series?The ECZ is specifically designed for the Procontic CS31 series. Please verify your system documentation to ensure compatibility with your specific controller configuration.
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DescriptionThe ABB SAFT121PAC is a pulse amplifier board designed for industrial control applications. This component serves as a critical interface for signal conditioning and amplification within legacy ABB drive and control systems. As a discontinued manufacturer component, this board is often utilized as a direct replacement for maintenance and repair of existing installations.Features
Engineered for precise pulse signal amplification.
Compatible with specific ABB control architectures requiring the SAFT121 series.
Robust PCB construction suitable for industrial environments.
Direct replacement for legacy hardware identified by part number 57411503.
Technical Specifications
Manufacturer
ABB
Model Number
SAFT121PAC
Alternative Part Number
57411503
Product Type
Pulse Amplifier Board
Weight
0.6 kg
Installation Guidelines
Ensure the control system is powered down and locked out before attempting to remove or install the PCB.
Handle the board by its edges to prevent electrostatic discharge (ESD) damage to sensitive electronic components.
Verify that all ribbon cables and terminal connections are securely seated and free of oxidation before applying power.
Ensure the mounting environment is free from excessive vibration, moisture, and conductive dust to maintain operational integrity.
Consult the original equipment manual for specific calibration or jumper settings required for your specific system configuration.
FAQIs the SAFT121PAC still in production?No, the SAFT121PAC has been discontinued by the manufacturer. We provide these units as spare parts for legacy system support.What is the alternative part number for this board?This unit is also identified by the part number 57411503.
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ABB CI873AK01 Communication Interface Module
Configured for Ethernet communication interface execution in ABB System 800xA and AC 800M controller environments, the ABB CI873AK01 (CI873AK01 Communication Interface Module) provides direct physical network connectivity and data exchange functions. The module is cataloged under order code 3BSE092695R1 and supports communication tasks between controller hardware and external industrial networks.
Hardware Specifications
Parameter
Specification
Model
CI873AK01
Product ID
3BSE092695R1
Brand
ABB
Product Type
Communication Interface Module
System Compatibility
ABB System 800xA / AC 800M controller environment
Communication Function
Industrial network communication interface
Origin
Sweden
Installation Type
Controller system hardware mounting
Module Configuration
Communication interface package
ABB Industrial Communication Interface Architecture
The CI873AK01 operates as a communication interface component within ABB controller platforms. It manages data transfer between AC 800M control hardware and connected communication networks. Therefore, the module handles network interface processing while maintaining compatibility with ABB engineering and control system structures.
The module follows ABB industrial control architecture principles, including backplane communication handling, controller integration, and system-level data exchange. Additionally, CI873AK01 configurations support scalable communication structures where multiple automation devices exchange process and diagnostic information.
Frequently Asked Questions
Q: What is the primary function of the ABB CI873AK01 module?A: The CI873AK01 functions as a communication interface module that provides network communication capability for ABB System 800xA and AC 800M controller environments.
Q: Can the CI873AK01 be installed as an independent controller unit?A: No. The CI873AK01 operates as a dedicated communication hardware component and requires integration with compatible ABB controller system hardware.
Q: Does the CI873AK01 require firmware compatibility checks during replacement?A: Yes. Firmware and system configuration compatibility should be verified before replacement to ensure correct communication operation within the controller platform.
Field Installation Guidelines
Install the CI873AK01 according to ABB system installation procedures and approved cabinet design practices.
Verify controller compatibility and hardware configuration before installation.
Mount the module in the designated ABB controller system position.
Keep communication cables separated from high-voltage power wiring to reduce electrical interference.
Connect cable shields according to the cabinet grounding design and industrial EMC practices.
Confirm module status indicators after power-up and validate communication diagnostics through the engineering tool.
Perform firmware and configuration verification before placing the system into operational service.
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ABB CI873K01 Ethernet/IP Interface
Configured for Ethernet/IP communication interface execution in ABB System 800xA control platforms, the ABB 3BSE056899R1 (CI873K01 Communication Module) provides direct physical network connectivity through the CI873 communication interface with TP867 baseplate integration.
Hardware Specifications
Parameter
Specification
Model
CI873K01
Product ID
3BSE056899R1
Brand
ABB
Product Type
Communication Module
Communication Interface
Ethernet/IP Interface
Included Components
CI873 Communication Interface, TP867 Baseplate
System Platform
ABB System 800xA / AC 800M communication architecture
Origin
Sweden
Weight
0.7 kg
Dimensions
127.5 mm depth x 186 mm height x 59 mm width
RoHS Compliance
EU Directive 2011/65/EU
WEEE Category
5. Small Equipment
Industrial Ethernet/IP Network Integration
The CI873K01 provides Ethernet/IP interface capability for ABB control system communication networks. Therefore, the module handles industrial Ethernet data exchange between connected devices and the controller environment through the configured communication interface.
Furthermore, the module supports ABB industrial control architectures where deterministic Profinet / EtherNet/IP network structures require defined communication paths. The CI873 communication interface uses the TP867 baseplate for mechanical installation and system integration.
The module belongs to ABB PLC/DCS communication hardware, where backplane bus communication and firmware compatibility determine the connection between communication modules and controller systems. Configuration parameters must match the installed ABB control system firmware and engineering environment.
Frequently Asked Questions
Q: What components are included with the CI873K01 package?A: The CI873K01 package includes the CI873 Communication Interface and TP867 Baseplate according to the supplied product specification.
Q: What communication function does the CI873K01 provide?A: The CI873K01 provides an Ethernet/IP interface function for ABB control system communication networks.
Q: Does the provided specification define operating temperature and power consumption values?A: No. The supplied technical data does not specify operating temperature limits or power consumption values.
Field Installation Guidelines
Install the CI873K01 on the designated ABB mounting arrangement with the TP867 baseplate correctly secured before electrical connection.
Verify that Ethernet/IP network wiring follows industrial installation practices. Maintain proper cable separation from high-voltage power conductors to reduce electromagnetic interference.
Connect protective grounding according to the control cabinet grounding design. Confirm shielding continuity for communication cables where required by the system installation standard.
Before commissioning, check module seating, connector engagement, network addressing, and controller configuration compatibility.
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ABB DI802 Digital Input Module
The ABB DI802, also cataloged as the DI802 Digital Input Module, operates as a dedicated hardware component for 120 V AC/DC discrete signal acquisition within the ABB S800 I/O system. The module provides 8 individually isolated digital input channels with current sinking signal processing, optical isolation, EMC protection, and configurable digital filtering for industrial control applications.
Hardware Specifications
Parameter
Specification
Model
DI802 3BSE022360R1
Brand
ABB
Product Type
Digital Input Module
System Platform
ABB S800 I/O
Signal Specification
120 V AC, 110 V DC
Number of Channels
8
Signal Type
Current sinking
HART Support
No
SOE Support
No
Redundancy
No
High Integrity
No
Intrinsic Safety
No
Mechanics
S800L
Input Voltage Range Logic "0"
0 to 30 V AC, 0 to 20 V DC
Input Voltage Range Logic "1"
77 to 130 V AC, 75 to 145 V DC
Input Current
10 mA at 120 V AC, 2.8 mA at 110 V DC
Input Impedance
12 kOhm AC, 39 kOhm DC
Isolation
Individually isolated channels
Filter Times
2 ms, 4 ms, 8 ms, 16 ms selectable
Input Frequency Range
47 to 63 Hz
Maximum Field Cable Length
200 m for AC, 600 m for DC
Rated Insulation Voltage
250 V
Dielectric Test Voltage
2000 V AC
Power Dissipation
Typical 2.8 W
Current Consumption +5 V Modulebus
50 mA
Current Consumption +24 V Modulebus
0 mA
Current Consumption +24 V External
0 mA
Dimensions
110 x 86.1 x 58.5 mm
Weight
0.24 kg
Operating Temp
0 to +55 deg C
Storage Temp
-40 to +70 deg C
Relative Humidity
5 to 95 %, non-condensing
Protection Class
IP20 according to IEC 60529
Power Consumption
Typical 2.8 W
Backplane Bus Communication and I/O Signal Processing
The ABB DI802 integrates with the S800 I/O backplane architecture to transfer digital input status data to the controller. The module processes field voltage signals through current limiting components, EMC protection circuits, input status LEDs, and optical isolation barriers.
Furthermore, each input channel operates independently to maintain channel separation. The module supports selectable digital filtering times of 2 ms, 4 ms, 8 ms, and 16 ms, allowing signal conditioning according to field device switching characteristics.
The input design supports industrial AC and DC discrete signals while maintaining electrical isolation between field wiring and the S800 I/O communication interface.
Frequently Asked Questions
Q: Does the ABB DI802 support redundant operation or high integrity configurations?A: No. The DI802 does not support redundancy, high integrity functions, or SIL-related configurations. It operates as a standard S800 I/O digital input module.
Q: How does the DI802 isolate field input signals?A: Each input channel uses optical isolation with EMC protection and current limiting components to separate field signals from internal electronics.
Q: What diagnostic functions are available on the DI802?A: The module provides status indication through front LEDs and supports process voltage supervision on channel 8 with module error, module warning, and channel error indications.
Field Installation Guidelines
Install the ABB DI802 on the designated S800 I/O mounting arrangement and verify correct module addressing before system commissioning.
Connect field wiring according to the approved terminal assignment. Maintain separation between AC field signal cables and sensitive communication wiring to reduce electrical interference.
Use shielded cables where required by the installation environment and connect shields according to the plant grounding standard. Verify conductor size, terminal torque, and insulation condition before energizing the module.
Confirm that the field voltage matches the specified input range of 77 to 130 V AC or 75 to 145 V DC before operation. Check LED status after power-up to validate channel state and module diagnostics.
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15 in stock
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Mid weeks Monday to friday we offer next day delivery if the product is on stock and exceptions on holidays.
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ABB DI810 Digital Input Module
The ABB DI810 3BSE008508R2, also cataloged as the DI810 Digital Input Module, provides direct electrical signal acquisition for digital field devices within ABB S800 I/O system platforms. The module receives 24 VDC process signals and transfers channel status data to the controller through the I/O communication interface.
Hardware Specifications
Parameter
Specification
Model
DI810 3BSE008508R2
Brand
ABB
Product Type
Digital Input Module
Origin
Sweden
Operating Temp
0 deg C to +55 deg C
Power Consumption
Not specified
Number of Channels
16 digital input channels
Input Voltage
24 VDC
Input Current
Typ. 6 mA per channel
Channel Isolation
Isolated input design
Signal Indication
Individual channel LED status indication
Mounting Type
DIN rail mounting with S800 I/O infrastructure
Diagnostics
Module and channel status monitoring
ABB Industrial I/O Backplane and Communication Integration
The DI810 operates as an ABB S800 I/O digital acquisition module and exchanges channel information through the system backplane communication interface. The module supports I/O density scaling by providing multiple discrete input channels within a compact hardware format.
Furthermore, the module architecture includes electrical isolation between field input circuits and internal logic circuits. This design separates process wiring from controller electronics and supports stable digital signal handling in industrial control installations.
Frequently Asked Questions
Q: How many digital input channels does the ABB DI810 provide?A: The DI810 provides 16 digital input channels for 24 VDC field signal acquisition.
Q: Does the DI810 provide electrical isolation between field signals and internal electronics?A: Yes. The module uses an isolated input design to separate field signal circuits from internal module logic.
Q: What type of field signals can connect to the DI810?A: The module accepts standard 24 VDC digital signals from industrial field devices such as switches, sensors, and status contacts.
Field Installation Guidelines
Install the DI810 module on the designated ABB S800 I/O mounting structure according to system hardware documentation.
Verify that field wiring polarity matches the digital input terminal configuration before applying operating voltage.
Route digital signal cables separately from high-voltage power cables and high-frequency switching conductors to reduce electrical interference.
Connect cable shields according to the site grounding standard and avoid multiple grounding points that may introduce signal noise.
Confirm LED channel indications after installation to verify correct field device switching status.
Check controller configuration parameters before placing the module into active process operation.
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Weekends We offer no deliveries in the weekends.
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15 in stock
Delivery within 48 hours, pay afterwards
Mid weeks Monday to friday we offer next day delivery if the product is on stock and exceptions on holidays.
Weekends We offer no deliveries in the weekends.
International Depending on where you’re located, we offer next day delivery. Check your status on this link
ABB DI825 Digital Input Module
The ABB DI825 3BSE008552R1, also cataloged as the DI825 Digital Input Module, provides 48 VDC discrete signal acquisition for S800 I/O systems through isolated input channels and ModuleBus diagnostics.
Hardware Specifications
Parameter
Specification
Model
DI825 3BSE008552R1
Brand
ABB
Origin
Sweden
Weight
0.15 kg
Dimensions
45 mm W x 102 mm D x 119 mm H
Operating Temp
0 to +55 deg C
Power Consumption
Typ. 2.7 W
Product Type
Digital Input Module
Series
S800 I/O
Signal Specification
48 VDC
Number of Channels
16
Signal Type
Current sinking
Input Voltage Range "0"
-60 to +10 VDC
Input Voltage Range "1"
30 to 60 VDC
Input Current
4 mA at 48 VDC
Input Impedance
11 kOhm
Isolation
Two isolated groups with 8 channels each
Filter Times
2 ms, 4 ms, 8 ms, 16 ms selectable
Maximum Field Cable Length
600 m
Rated Insulation Voltage
50 V
Dielectric Test Voltage
500 VAC
ModuleBus Current Consumption +5 V
50 mA
ModuleBus Current Consumption +24 V
0
External +24 V Current Consumption
0
HART Support
No
SOE Function
No
Redundancy Support
No
High Integrity Function
No
Intrinsic Safety
No
MTU Compatibility
TU810, TU812, TU814, TU818, TU830, TU833, TU838, TU850
Keying Code
BD
Protection Class
IP20 according to IEC 60529
Relative Humidity
5 to 95 %, non-condensing
Storage Temperature
-40 to +70 deg C
EMC Standard
EN 61000-6-4 and EN 61000-6-2
Safety Standard
EN 61010-1, UL 61010-1, EN 61010-2-201, UL 61010-2-201
RoHS Compliance
EU RoHS, UAE RoHS, CN RoHS
ABB S800 I/O Backplane and I/O Density Characteristics
The DI825 operates within the ABB S800 I/O platform and communicates through the ModuleBus interface. The module uses ABB backplane bus communication architecture to transfer diagnostic states and input data between field channels and the controller system.
Furthermore, the module structure supports I/O density scaling by providing 16 digital input channels in a compact S800 form factor. Each input channel includes current limiting components, EMC protection components, LED status indication, and an optical isolation barrier.
The input channels are arranged into two electrically isolated groups. Each group contains eight channels and one process voltage supervision input. Therefore, the module can detect loss of field supply voltage and report channel-related error conditions through the ModuleBus diagnostic system.
Frequently Asked Questions
Q: How does the DI825 handle input channel isolation?A: The DI825 uses two individually isolated input groups, with eight channels in each group. Each input channel includes an optical isolation barrier and EMC protection components.
Q: What diagnostic information is available through ModuleBus?A: The module provides module error, module warning, and channel error status. Process voltage supervision signals are transferred through the ModuleBus interface.
Q: Can the DI825 operate with redundant configurations?A: No. The DI825 is specified as a non-redundant digital input module for S800 I/O applications.
Field Installation Guidelines
Install the DI825 module using a compatible ABB S800 MTU according to the selected terminal configuration. Verify that the TU810, TU812, TU814, TU818, TU830, TU833, TU838, or TU850 MTU matches the module keying code before installation.
Route field signal cables separately from high-voltage power conductors to reduce electromagnetic interference. Connect cable shielding according to the site grounding practice and applicable EMC installation requirements.
Confirm the 48 VDC field supply polarity before energizing the input circuits. Check the front LED indicators after startup to verify module operation, channel states, and process voltage supervision status.
Avoid exceeding the specified field cable length and environmental limits. Maintain enclosure protection requirements to preserve the IP20 installation rating.
15 in stock
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Mid weeks Monday to friday we offer next day delivery if the product is on stock and exceptions on holidays.
Weekends We offer no deliveries in the weekends.
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15 in stock
Delivery within 48 hours, pay afterwards
Mid weeks Monday to friday we offer next day delivery if the product is on stock and exceptions on holidays.
Weekends We offer no deliveries in the weekends.
International Depending on where you’re located, we offer next day delivery. Check your status on this link
ABB DI818 3BSE069052R1 Digital Input Module
Configured for 24 VDC digital signal acquisition in the ABB S800 I/O system, the ABB DI818 3BSE069052R1 (DI818 Digital Input Module) provides direct electrical input processing through 32 isolated channels for industrial control applications.
Hardware Specifications
Parameter
Specification
Model
DI818 3BSE069052R1
Brand
ABB
Product Type
Digital Input Module
System Platform
ABB S800 I/O
Input Type
24 VDC Digital Input
Number of Input Channels
32
Channel Configuration
Isolated in two groups of 16 channels
Channel Type
DI
Module Termination Unit Compatibility
TU818, TU819, TU830
Origin
Sweden
Weight
0.2 kg
Dimensions
102 mm depth x 119 mm height x 45 mm width
Product Classification
I-O Module
RoHS Compliance
EU Directive 2011/65/EU
WEEE Category
Category 5 Small Equipment
ABB S800 I/O Backplane and I/O Density Scaling
The DI818 integrates with the ABB S800 I/O architecture through the module backplane communication interface. Therefore, the module supports high-density digital input deployment with 32 channels arranged into two electrically isolated groups of 16 channels.
The isolated channel grouping reduces signal interaction between field circuits and the control system. Additionally, the module termination units TU818, TU819, and TU830 provide the required field wiring interface for cabinet installation and signal distribution.
Frequently Asked Questions
Q: How are the DI818 input channels electrically organized?A: The DI818 contains 32 digital input channels divided into two isolated groups of 16 channels. Each group operates as an independent field signal section.
Q: Which termination units support the DI818 module?A: The DI818 is designed for use with ABB TU818, TU819, and TU830 Module Termination Units for field connection.
Q: Can the DI818 be installed in systems requiring channel isolation?A: Yes. The module provides electrical isolation between the two groups of 16 input channels, supporting separated field signal wiring configurations.
Field Installation Guidelines
Install the DI818 module on the compatible ABB S800 I/O carrier according to ABB system installation procedures.
Verify that the selected Module Termination Unit matches the field wiring requirements before connection.
Separate low-level signal cables from high-voltage power wiring to reduce electrical interference.
Connect field cable shields according to the cabinet grounding design and local electrical standards.
Confirm the 24 VDC input wiring polarity before applying field power.
Check module status indicators after installation to verify correct communication and input operation.
15 in stock
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Mid weeks Monday to friday we offer next day delivery if the product is on stock and exceptions on holidays.
Weekends We offer no deliveries in the weekends.
International Depending on where you’re located, we offer next day delivery. Check your status on this link
15 in stock
Delivery within 48 hours, pay afterwards
Mid weeks Monday to friday we offer next day delivery if the product is on stock and exceptions on holidays.
Weekends We offer no deliveries in the weekends.
International Depending on where you’re located, we offer next day delivery. Check your status on this link
ABB DI821 3BSE008550R1 S800 Digital Input Module
The ABB DI821 3BSE008550R1, also cataloged as the DI821 Digital Input Module, operates as a dedicated hardware component for 230 V AC/DC discrete signal acquisition within the ABB S800 I/O system. It provides 8 individually isolated input channels with voltage supervision functions, optical isolation barriers, EMC protection, and configurable input filtering.
Hardware Specifications
Parameter
Specification
Model
DI821 3BSE008550R1
Brand
ABB
Product Type
Digital Input Module
Series
S800 I/O
Origin
Sweden
Weight
0.18 kg
Dimensions
45 mm W x 102 mm D x 119 mm H
Operating Temp
0 to +55 deg C
Power Consumption
Typical 2.8 W
Signal Type
Current sinking
Number of Channels
8
Signal Specification
230 V AC, 220 V DC
AC Input Voltage Range
164 to 264 V AC
DC Input Voltage Range
175 to 275 V DC
Input Current
11 mA at 230 V AC; 1.6 mA at 220 V DC
Input Impedance
21 kOhm AC / 134 kOhm DC
Isolation
Individually isolated channels
Digital Filter Time
2, 4, 8, 16 ms selectable
Analog Filter Delay
5 / 28 ms On/Off delay
Input Frequency Range
47 to 63 Hz
Rated Insulation Voltage
250 V
Dielectric Test Voltage
2000 V AC
ModuleBus Current Consumption
+5 V ModuleBus: 50 mA
+24 V ModuleBus Consumption
0 mA
+24 V External Consumption
0 mA
HART Support
No
SOE Function
No
Redundancy Support
No
High Integrity
No
Intrinsic Safety
No
Compatible MTU
TU811, TU813, TU831, TU839, TU851
Keying Code
AC
Protection Class
IP20 according to IEC 60529
Relative Humidity
5 to 95 %, non-condensing
Storage Temperature
-40 to +70 deg C
EMC Compliance
EN 61000-6-4 and EN 61000-6-2
Safety Standards
EN 61010-1, UL 61010-1, EN 61010-2-201, UL 61010-2-201
Marine Certification
ABS, BV, DNV, LR
RoHS Compliance
EU RoHS, UAE RoHS, CN RoHS
ABB S800 I/O Industrial Signal Processing
The ABB DI821 integrates with the S800 I/O architecture through ModuleBus communication and supports high-voltage discrete signal monitoring. Each input channel includes current limiting components, EMC protection components, LED status indication, optical isolation, and a 6 ms analog filter.
Furthermore, the module provides process voltage supervision through dedicated channel monitoring. Channel 1 supervises channels 2 to 4, while channel 8 supervises channels 5 to 7. When the monitored supply voltage disappears, the module activates the corresponding error input and Warning LED indication. The diagnostic information is transferred through the ModuleBus interface.
The DI821 supports ABB industrial control installations requiring dense digital I/O scaling, S800 backplane communication, and firmware-compatible module integration. Its isolated channel design separates field voltage signals from internal electronics to maintain electrical separation between process circuits and control hardware.
Frequently Asked Questions
Q: How does the DI821 provide electrical isolation between input channels?A: The DI821 uses individually isolated input channels. Each channel contains an optical isolation barrier together with EMC protection and current limiting components.
Q: Can the DI821 monitor loss of field supply voltage?A: Yes. Channel 1 and Channel 8 can operate as voltage supervision inputs for separate channel groups. The module reports supervision errors through the ModuleBus interface.
Q: What MTU units are compatible with the DI821 module?A: The DI821 supports TU811, TU813, TU831, TU839, and TU851 MTU configurations with AC keying code.
Field Installation Guidelines
Install the DI821 module only in compatible ABB S800 I/O assemblies with the correct AC keying configuration. Verify that the selected MTU matches the module specification before wiring field circuits.
Connect field wiring according to ABB installation documentation. Maintain separation between high-voltage AC/DC signal wiring and low-level communication or instrumentation wiring to reduce electromagnetic interference.
Use proper grounding methods for cabinet assemblies and ensure cable shields follow the site grounding practice. Confirm input polarity, voltage level, and channel assignment before energizing the module.
Check front LED indicators after installation. Verify Run, Fault, Warning, and channel status indications through the controller diagnostic interface before placing the I/O point into service.
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