Explore a full range of industrial automation products from major brands like ABB, Bently, Honeywell, GE, and more. IndustriaX Limited helps manufacturers source rare and hard-to-find components worldwide with fast delivery to minimize downtime.
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DescriptionThe Woodward 9907-838 is a high-precision Load Sharing Module engineered for parallel generator set operations. It facilitates proportional load distribution among multiple prime movers equipped with Woodward electronic control systems. Widely utilized in decentralized power plants, offshore platforms, and emergency backup systems for mining operations, the module ensures system stability by equalizing real power (kW) loading. By preventing circulating currents and frequency fluctuations, the 9907-838 directly minimizes mechanical stress on the turbine or engine, significantly reducing the risk of unscheduled outages and optimizing fuel efficiency across the power grid.Features
Supports both isochronous and droop load-sharing modes for flexible grid synchronization.
Provides corrective bias signals to speed controls based on generator output sensing.
Integrated power sensing transformers and high-speed analog circuitry.
Ruggedized construction designed for high-vibration industrial environments.
Optical isolation to protect signal integrity from electromagnetic interference (EMI).
Compact footprint for efficient control cabinet integration with low thermal dissipation.
ApplicationsThis module is designed for use in multi-generator power systems where synchronized load sharing is required. Typical applications include:
Decentralized power generation plants.
Offshore oil and gas platform power systems.
Emergency backup power for mining and industrial facilities.
Marine vessel power management systems.
Technical Specifications
Model
9907-838
Brand
Woodward
Operating Temperature
-40 to 70 deg C
Power Consumption
5 W maximum
Signal Output
0 to 3 VDC or +/- 3 VDC (configurable)
Input Voltage
115/230 VAC (sensing)
Installation Guidelines
Ensure the control system is powered down before installing or removing the module to prevent electrical damage.
Mount the module in a clean, dry environment within a control cabinet, ensuring adequate clearance for airflow.
Use shielded cabling for all signal connections to maintain immunity against EMI/RFI.
Verify that the sensing input voltage matches the generator output configuration (115 VAC or 230 VAC) prior to commissioning.
Ensure proper grounding of the module chassis to the control panel common ground to reduce noise.
Handle with standard ESD precautions to protect internal sensitive components.
FAQWhat is the primary function of the 9907-838?The 9907-838 is designed to distribute real power (kW) loads proportionally among multiple generator sets operating in parallel, ensuring system stability and preventing circulating currents.Can this module be used in high-vibration environments?Yes, the 9907-838 features a ruggedized internal construction specifically designed to withstand the high-vibration conditions typical of engine and turbine environments.Does this module require external power?The unit has a low power consumption of 5 W maximum; please refer to the specific installation manual for the auxiliary power supply requirements for your control system configuration.
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6 in stock
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Description
The Woodward EASYGEN-1500 (8440-1750) is a compact, robust control unit engineered for comprehensive management of turbine and generator set applications. This module integrates advanced synchronization, engine control, and protection logic into a single hardware interface. It is designed to provide high-precision load sharing and seamless power source transitions in demanding environments, including power generation plants, marine propulsion systems, and industrial emergency backup grids. By delivering real-time diagnostic data and automated sequencing, the 8440-1750 helps minimize system downtime and protects critical mechanical assets.
Features
Integrated automatic mains failure (AMF) sensing capabilities.
Supports multi-unit load distribution via high-speed communication bus protocols.
Redundant sensing inputs to maintain operational integrity during individual sensor faults.
Front-panel HMI for rapid field configuration and monitoring.
PC-based service tool compatibility for advanced PID loop calibration and protection setpoint management.
Engineered for high reliability in harsh electromagnetic interference (EMI) environments.
Applications
Industrial power generation and distribution systems.
Marine propulsion and auxiliary power management.
Emergency standby power and backup grid synchronization.
Automated engine sequencing and load sharing applications.
Technical Specifications
Model
8440-1750 EASYGEN-1500
Brand
Woodward
Operating Temperature
-20 to 70 deg C
Power Supply
12/24 VDC (8 to 40 VDC continuous)
Power Consumption
15 W
Display Type
Liquid Crystal Display (LCD) with backlighting
I/O Configuration
Configurable Discrete and Analog I/O channels
Installation Guidelines
Ensure the unit is mounted in a location protected from direct moisture and extreme vibration.
Maintain proper clearance for cooling and access to the front-panel HMI.
Use shielded cabling for all communication and analog signal lines to mitigate EMI effects.
Verify that the DC power supply is within the 8 to 40 VDC range before applying power.
Always power down the system before inserting or removing the module or connecting I/O wiring.
Ensure a solid chassis ground connection to the control cabinet backplane to maintain electromagnetic compatibility.
FAQ
Is the 8440-1750 compatible with PC-based configuration tools?
Yes, the EASYGEN-1500 supports specialized Woodward PC-based service tools, allowing for detailed configuration of protection setpoints and PID control loops beyond what is available on the front-panel HMI.
What is the operating voltage range for this module?
The unit is designed for 12/24 VDC systems and operates continuously within a range of 8 to 40 VDC.
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DescriptionThe Siemens 6EP8106-0AC20 functions as a specialized diagnostic interface component for the SIMATIC DP series. Specifically engineered as a spare part for the BT200 Bus Tester, this test connector facilitates comprehensive physical layer analysis of PROFIBUS DP networks. In heavy industrial environments such as automated manufacturing, oil refining, and power generation, maintaining network integrity is critical. This connector allows technicians to execute precise cable tests, shielding verification, and signal quality monitoring during commissioning and active maintenance phases. By providing immediate diagnostic access to the PROFIBUS segment, the 6EP8106-0AC20 plays a vital role in identifying bus faults and wiring errors, thereby significantly reducing unplanned system downtime and ensuring stable communication between PLCs and distributed I/O.Features
Designed specifically for use with the Siemens BT200 Bus Tester.
Facilitates high-fidelity signal passthrough for accurate PROFIBUS DP network diagnostics.
Optimized for impedance matching to ensure diagnostic pulses accurately reflect network conditions.
Supports identification of short circuits, wire breaks, and incorrect termination resistors.
Robust mechanical design suitable for frequent insertion cycles in field-service environments.
Constructed from industrial-grade flame-retardant plastic.
ApplicationsThis test connector is essential for maintenance engineers and system integrators working with PROFIBUS DP networks. Typical applications include:
Physical layer integrity verification during new network commissioning.
Routine maintenance audits of PROFIBUS segments to prevent communication failures.
Rapid troubleshooting of wiring faults, cable breaks, and termination issues in large-scale automated plants.
Legacy system support where original diagnostic hardware is required for compliance.
Technical Specifications
Model
6EP8106-0AC20
Brand
Siemens
Series
SIMATIC DP
Product Type
Test Connector for BT200 Bus Tester
Operating Temperature
0 to 60 deg C
Compatibility
Siemens BT200 Bus Tester
Enclosure Material
Industrial grade flame-retardant plastic
Installation Guidelines
Ensure the PROFIBUS segment is isolated or the system is in a safe state before connecting diagnostic equipment.
Inspect the connector pins for debris or damage prior to insertion into the BT200 or the network node.
Ensure proper seating of the connector to maintain signal integrity during testing.
Handle with care to prevent excessive mechanical stress on the network port.
Always follow local plant safety procedures and ESD (Electrostatic Discharge) protocols when handling industrial communication hardware.
FAQIs the 6EP8106-0AC20 compatible with other bus testers?This connector is specifically designed for the Siemens BT200 Bus Tester. Use with other diagnostic equipment is not recommended as it may result in inaccurate readings or damage to the interface.Can this connector be used while the network is active?The connector is designed to facilitate diagnostic access during commissioning and maintenance. Please refer to your specific BT200 manual regarding the safety and operational requirements for connecting to an energized PROFIBUS network.
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2 in stock
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DescriptionThe Bently Nevada 3500/32M (order code 149986-02) is a 4-channel, full-height relay module designed for the 3500 Machinery Protection System. This module provides four independent relay outputs that serve as critical interfaces for alarm and machinery shutdown functions. It requires a 3500/22 Transient Data Interface (TDI) module to operate within the rack and supports complex, user-defined voting logic to ensure reliable machine protection.Features
Full-height module design for 3500 rack integration.
Four independent, programmable relay outputs.
Supports advanced alarm drive logic using AND/OR gates.
Configurable via Bently Nevada 3500 Rack Configuration Software.
Epoxy-sealed relay construction for environmental durability.
Integrated arc suppression (250 Vrms) for contact protection.
Applications
Electric Power: Steam turbine generators, gas turbines, and large water pumps.
Oil & Gas: Centrifugal and reciprocating compressors, turbine-driven pumps, and offshore power systems.
Petrochemical: Ethylene cracking gas compressors and ammonia compressors.
Steel & Metallurgy: Blast furnace blowers and rolling mill motors.
Maritime: Main propulsion systems and auxiliary power generation monitoring.
Technical Specifications
Product Model
3500/32M 149986-02
Output Type
Single-pole, double-throw (SPDT) relays
Number of Channels
4
Max Switched Voltage
250 Vac / 30 Vdc
Max Switched Current
2 A
Power Consumption
5.8 W (typical)
Contact Life
100,000 cycles @ 5 A, 24 Vdc or 240 Vac
Operating Temperature
-30 degC to +65 degC
Storage Temperature
-40 degC to +85 degC
Installation Guidelines
Rack Placement: Install in any slot to the right of the 3500/22 Transient Data Interface (TDI) module.
Safety Warning: Always power down the rack before inserting or removing modules to prevent electrical damage or unexpected signal triggering.
Wiring: Use caution when connecting high-voltage field wiring. Ensure no conductors are exposed to prevent shock hazards.
Functional Safety: If used in SIL or hazardous area applications, restrict switched voltage to 30 Vdc/Vac to maintain compliance.
Handling: Use standard ESD precautions when handling the module to protect internal circuitry.
FAQsWhat is the 3500/32M 149986-02?It is a 4-channel, full-height relay module for the Bently Nevada 3500 Monitoring System, used to provide alarm and control outputs for machinery protection.Does this module support voting logic?Yes, each of the four relay outputs can be independently programmed using AND/OR logic gates to trigger based on specific alarm inputs or channel statuses.Where is this module installed?The module is installed in the 3500 rack, specifically in any slot located to the right of the 3500/22 Transient Data Interface (TDI) module.
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10 in stock
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DescriptionThe GE Fanuc IC670MDL730 is a high-performance discrete output module designed for the Field Control series. This module provides 8 discrete output channels, facilitating reliable control of field devices within industrial automation systems. It is engineered to operate within a nominal 24V DC environment, ensuring compatibility with standard industrial control architectures.Features
8 discrete output channels for versatile control applications.
Designed for the Field Control I/O system architecture.
Supports a wide operating voltage range of 17.5V DC to 29.5V DC.
Integrated LED status indicators for simplified troubleshooting and diagnostics.
Robust short-circuit protection capable of handling 20 Amps for 100 microseconds.
Technical Specifications
Model
IC670MDL730
Manufacturer
General Electric (GE Fanuc)
Series
Field Control
Number of Outputs
8
Output Voltage Range
17.5-29.5 Volts DC
Nominal Voltage
24 Volts DC
Current Consumption
125 mA
Isolation
None (Group to Group)
Short Circuit Response
20 Amps for 100 microseconds
Installation Guidelines
Ensure the power supply is disconnected before installing or removing the module from the Field Control station.
Mount the module securely onto the designated I/O base to ensure proper electrical connection to the backplane.
Verify that the field wiring is correctly terminated according to the module's pinout configuration.
Maintain proper clearance around the module to allow for adequate airflow and heat dissipation.
Follow standard ESD (Electrostatic Discharge) precautions when handling the module to prevent damage to internal circuitry.
Route signal cables away from high-voltage power lines to minimize electromagnetic interference (EMI).
FAQWhat is the primary function of the IC670MDL730?The IC670MDL730 is a discrete output module used to interface a controller with field-level devices, providing 8 channels of DC output control.What is the nominal operating voltage for this module?The module is designed for a nominal 24V DC input, with an operational range between 17.5V and 29.5V DC.Does this module provide isolation between output groups?No, the IC670MDL730 does not feature group-to-group isolation.
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DescriptionThe Siemens 6ES5 951-7LD21 (PS 951) is a robust power supply module engineered for the legacy SIMATIC S5-115U and S5-115H PLC systems. This unit converts 120-230 VAC input power into a stabilized 5 VDC output, supplying either 7 A or 15 A to the backplane bus to support central processing units and I/O modules. It is designed to maintain system stability in demanding industrial environments, such as automotive manufacturing, power generation, and metal processing, by protecting sensitive logic circuits from AC line fluctuations and voltage instability.Features
Designed specifically for SIMATIC S5-115U and S5-115H rack systems.
Provides reliable 5 VDC output for backplane bus distribution.
Integrated short-circuit and overvoltage protection for rack safety.
Passive convection cooling design for operation in enclosed industrial cabinets.
Front-panel status indicators for real-time monitoring of input and output voltage health.
ApplicationsThis power supply module is a critical component for maintaining uptime in legacy Siemens S5-115 series PLC installations. It is typically deployed in large-scale automation systems where consistent DC power is required for CPU operation and extensive I/O configurations.Technical Specifications
Model
6ES5 951-7LD21
Brand
Siemens
System Series
SIMATIC S5-115U / S5-115H
Module Type
Power Supply Module (PS 951)
Input Voltage
120 VAC to 230 VAC
Output Voltage
5 VDC
Output Current
7 A / 15 A
Operating Temperature
0 to 60 deg C
Status
Discontinued
Installation Guidelines
Ensure the PLC rack is powered down before inserting or removing the power supply module.
The module relies on passive convection cooling; ensure adequate clearance above and below the unit in the control cabinet to maintain airflow.
Verify that the input voltage matches the module rating before applying power.
Ensure the module is fully seated in the subrack to guarantee proper contact with the backplane bus pins.
Handle with care to avoid damage to the connector pins; use standard ESD protection practices during installation.
FAQIs this module compatible with S5-135U or S5-155U systems?No, the 6ES5 951-7LD21 is specifically designed for the mechanical and electrical requirements of the S5-115U and S5-115H series. It is not intended for use in the larger S5-135U or S5-155U rack architectures.Does this unit include a backup battery?No, this specific version does not include an integrated backup battery. It relies on internal capacitors for short-term ride-through capability during minor power interruptions.
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DescriptionThe Siemens 505-4916A is a high-density relay output module designed for the TI 505 series programmable logic controller (PLC) platform. This module provides 16 independent relay output channels, enabling the control of various field devices such as contactors, solenoids, and indicators. It is engineered to handle a wide range of voltage levels, making it a versatile solution for industrial automation applications requiring galvanic isolation between the PLC logic and the controlled equipment.Features
16 isolated relay output channels.
Wide operating voltage range: 20-250 VAC and 5-30 VDC.
Compatible with standard 50/60 Hz power frequencies.
Designed for integration with the Siemens TI 505 PLC system architecture.
Robust relay switching for reliable control of field-level loads.
Technical Specifications
Product Model
505-4916A
Manufacturer
Siemens
Module Type
Relay Output Module
Number of Outputs
16
Voltage Range (AC)
20-250 VAC
Voltage Range (DC)
5-30 VDC
Frequency
50/60 Hz
Installation Guidelines
Ensure the PLC rack power is disconnected before installing or removing the module to prevent electrical damage or unexpected equipment operation.
Verify that the module is fully seated in the backplane connector to ensure proper communication with the CPU.
Use appropriate wire gauges for the terminal blocks and ensure all connections are tightened to the manufacturer's specified torque.
Maintain proper cable routing to separate low-voltage signal wiring from high-voltage power lines to minimize electromagnetic interference (EMI).
Ensure adequate ventilation within the control cabinet to prevent overheating during continuous operation.
FAQIs the 505-4916A still in production?No, this module has been discontinued by the manufacturer. We provide high-quality refurbished or surplus units to support legacy TI 505 systems.What is the primary function of this module?The 505-4916A serves as an interface between the PLC processor and external field devices, using internal relays to switch power to those devices based on logic commands.
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10 in stock
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DescriptionThe Honeywell 10014/I/I is a high-performance dual-port communication module engineered for robust data exchange within industrial control systems. This module facilitates seamless connectivity between controllers, field devices, and supervisory systems, ensuring deterministic data flow in mission-critical environments such as power generation, chemical refining, and large-scale manufacturing.Equipped with both EPROM and flash memory, the 10014/I/I provides reliable firmware storage and configuration retention, maintaining operational stability through power cycles. Its dual-port architecture supports concurrent data transmission, effectively increasing system throughput and enhancing communication redundancy.Features
Dual-Port Architecture: Enables simultaneous, parallel communication channels for improved system efficiency and reduced latency.
Integrated Memory: Features EPROM for secure firmware storage and flash memory for flexible, reprogrammable configuration management.
Industrial Reliability: Designed with industrial-grade components and passive cooling to ensure long-term operation in demanding environments.
Seamless Integration: Engineered for direct mounting into standard Honeywell control racks and communication backplanes.
Deterministic Performance: Optimized for real-time control applications where consistent data integrity is required.
ApplicationsThe 10014/I/I communication module is typically deployed in distributed control systems (DCS) and industrial automation networks. Common applications include:
Power plant control and monitoring systems.
Refining and petrochemical process automation.
Continuous manufacturing and assembly line control.
Real-time data acquisition and supervisory control interfaces.
Technical Specifications
Model
10014/I/I
Brand
Honeywell
Product Type
Communication Module
Interface
Dual Port
Memory
EPROM and Flash
Supply Voltage
24 VDC
Power Consumption
5 W
Operating Temperature
0 to 60 deg C
Relative Humidity
5 to 95 percent (non-condensing)
Mounting
Rack-mounted, backplane connection
Installation Guidelines
Power Status: Always ensure the system rack power is disconnected before installing or removing the communication module to prevent electrical damage.
ESD Precautions: Handle the module using proper electrostatic discharge (ESD) protection measures to avoid damaging sensitive internal circuitry.
Seating: Ensure the module is fully seated in the designated backplane slot and that all locking mechanisms are engaged to maintain a secure connection.
Cable Routing: Route communication cables away from high-voltage power lines and high-EMI sources to maintain signal integrity.
Environment: Ensure the installation location provides adequate ventilation to maintain the operating temperature within the specified 0 to 60 deg C range.
FAQWhat is the primary function of the 10014/I/I module?The 10014/I/I acts as a communication bridge within Honeywell control systems, managing data exchange between controllers and field devices using a dual-port interface for increased throughput.Does this module require external power?No, the module is typically powered directly through the Honeywell control rack backplane at 24 VDC.How is the configuration stored on this module?The module utilizes integrated flash memory for reprogrammable configuration updates and EPROM for stable, non-volatile firmware storage.
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15 in stock
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ABB AO810V2 3BSE038415R1 Analog Output Module
Configured for analog current signal execution in ABB S800 I/O systems, the ABB AO810V2 3BSE038415R1 (AO810V2 Analog Output Module) provides direct physical output control for 0-20 mA and 4-20 mA field devices within AC 800M and ABB 800xA platforms.
Hardware Specifications
Parameter
Specification
Model
AO810V2 3BSE038415R1
Brand
ABB
Product Type
Analog Output Module
Series
ABB S800 I/O
Origin
Sweden
Weight
0.18 kg
Dimensions
4.5 x 10.5 x 12 cm
Operating Temp
Not specified
Power Consumption
2.3 W
Output Channels
8 analog output channels
Signal Specification
0-20 mA, 4-20 mA
Resolution
14 bit
Isolation
Groupwise isolated from ground
Under/Over Range
- / +15%
Rise Time
0.35 ms at PL = 500 ohm
Update Cycle Time
<= 2 ms
Maximum Field Cable Length
600 m
Rated Insulation Voltage
50 V
Dielectric Test Voltage
500 V AC
Current Consumption +5 V Modulebus
Maximum 70 mA
Current Consumption +24 V External
245 mA
ABB Industrial I/O Architecture and Backplane Communication
The AO810V2 operates as an S800 I/O analog output device connected through the ABB control system communication structure. The module receives output commands from the controller and converts digital values into continuous current signals through integrated digital-to-analog conversion circuits.
Additionally, the module supports diagnostic feedback by reading back serial data from the D/A converters. Therefore, the system can verify output conversion status and identify channel-level faults during operation.
The module supports I/O density scaling within ABB S800 configurations. It can be integrated with AC 800M controllers and ABB 800xA automation environments where deterministic module communication and structured I/O management are required.
Frequently Asked Questions
Q: How many analog output channels does the AO810V2 3BSE038415R1 provide?A: The AO810V2 provides 8 unipolar analog output channels with selectable 0-20 mA and 4-20 mA current signals.
Q: Does the AO810V2 support channel diagnostics?A: Yes. The module performs cyclic self-diagnostics and monitors output circuitry, process power supply status, and active channel fault conditions.
Q: What type of electrical isolation does the module provide?A: The AO810V2 provides groupwise isolation from ground with a rated insulation voltage of 50 V.
Field Installation Guidelines
Install the AO810V2 module according to ABB S800 I/O system installation requirements. Verify that the Modulebus connection is correctly seated before powering the system.
Use suitable field wiring practices for analog current loops. Keep signal cables separated from high-voltage power conductors to reduce electrical interference.
Connect cable shields according to the plant grounding standard. Confirm that field devices match the configured 0-20 mA or 4-20 mA output range before commissioning.
Check module diagnostics after installation to verify power supply status, communication operation, and channel output conditions.
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ABB AO810V2 3BSE038415R1 Analog Output Module
Configured for unipolar analog current output in the ABB S800 I/O platform, the ABB AO810V2 3BSE038415R1 (AO810V2 Analog Output Module) provides eight output channels for transmitting 0-20 mA or 4-20 mA control signals. It supports ABB AC 800M controllers and ABB 800xA automation systems while providing cyclic diagnostics for output circuitry and communication with the D/A converters.
Hardware Specifications
Parameter
Specification
Model
AO810V2 3BSE038415R1
Base Model
AO810V2
Spare Model
3BSE038415R1
Brand
ABB
Product Type
Analog Output Module
Series
S800 I/O
Origin
Sweden
Weight
0.18 kg
Dimensions
Estimated shipping size: 4.5 x 10.5 x 12 cm
Operating Temp
Not specified in the supplied data
Power Consumption
2.3 W power dissipation
Number of Channels
8
Output Type
Unipolar analog current output
Signal Specification
0-20 mA, 4-20 mA
Resolution
14 bit
Isolation
Groupwise isolated from ground
Under/Over Range
- / +15%
Rise Time
0.35 ms at PL = 500 ohm
Update Cycle Time
<= 2 ms
Maximum Field Cable Length
600 meters
Rated Insulation Voltage
50 V
Dielectric Test Voltage
500 V AC
Modulebus Current Consumption
Max 70 mA at +5 V
External Current Consumption
245 mA at +24 V
Tariff Code
8537101190
Manufacturer
ABB
S800 I/O Signal Processing and Diagnostics
The AO810V2 uses eight analog output channels to generate 0-20 mA or 4-20 mA signals. Each channel provides a unipolar current output for direct connection to compatible field devices.
The module reads back serial data from the D/A converters and verifies the returned data. Therefore, communication faults between the module logic and D/A conversion circuitry can be detected during operation.
In addition, the module performs cyclic self-diagnostics. It supervises the process power supply and reports insufficient supply voltage to the output circuitry as a channel error.
Channel diagnostics also detect output-current faults on active channels. Specifically, the module reports an error when the measured output current falls below the configured output value while that output value exceeds 1 mA.
The 14 bit resolution supports discrete analog signal conversion, while the specified update cycle remains at or below 2 ms. Furthermore, the 600 meter maximum field cable length provides the stated installation limit for field signal wiring.
Frequently Asked Questions (FAQ)
Q: How many analog output channels does the AO810V2 provide?A: The AO810V2 provides 8 unipolar analog output channels.
Q: Which output current ranges does the module support?A: The module supports 0-20 mA and 4-20 mA output signals.
Q: What electrical current does the module draw from its supplies?A: The module consumes a maximum of 70 mA from the +5 V Modulebus supply and 245 mA from the +24 V external supply.
Field Installation Guidelines
Install the AO810V2 according to the applicable ABB S800 I/O hardware installation requirements.
Verify the module identity and terminal-unit configuration before connecting field wiring.
Use field cables suitable for analog current transmission and keep signal wiring separated from high-voltage and high-current conductors.
Maintain the specified maximum field cable length of 600 meters.
Connect the 0-20 mA or 4-20 mA circuits according to the configured channel function and field-device requirements.
Apply the specified grounding and shielding practice for the installation environment. Avoid unintended shield connections that can introduce ground-current paths.
Verify the +5 V Modulebus and +24 V external supply connections before commissioning.
After energization, check module and channel diagnostics. In particular, investigate channel errors associated with insufficient process supply or output-current deviation.
Confirm the analog output value at the field device before placing the associated control loop into service.
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15 in stock
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ABB AO815 3BSE052605R1 Analog Output Module
Configured for 4-20 mA analog signal generation with HART communication, the ABB AO815 3BSE052605R1 (AO815 Analog Output Module) provides eight output channels for direct process signal transmission. The module uses 12 bit resolution, groupwise ground isolation, and a 10 ms update cycle.
Hardware Specifications
Parameter
Specification
Model
AO815 3BSE052605R1
Spare Model
3BSE052605R1
Brand
ABB
Product Type
Analog Output Module
Channels
8
Output Signal
4-20 mA
Communication
HART
Resolution
12 bit
Isolation
Groupwise isolated from ground
Under/Over Range
-12.5% / +15%
Output Load
Max 750 ohm
Temperature Drift
Max 50 ppm/deg C
Input Filter
23 ms (0-90%), max 4 mA / 12.5 ms
Update Cycle Time
10 ms
Rated Insulation Voltage
50 V
Power Dissipation
3.5 W typ.
Operating Temp
0 to +55 deg C; approvals: +5 to +55 deg C
Storage Temp
-40 to +70 deg C
Weight
0.3 kg
Dimensions
5.1 x 15.2 x 15.2 cm shipping size
Origin
Sweden
ABB S800 I/O Signal and Backplane Characteristics
The AO815 belongs to the ABB S800 I/O platform and provides eight 4-20 mA analog output channels with HART support. Each channel generates a controlled current signal for connected process devices.
The 12 bit resolution defines the digital-to-analog conversion granularity. Meanwhile, the specified 10 ms update cycle determines the stated output refresh interval.
The module provides groupwise isolation from ground and has a rated insulation voltage of 50 V. Therefore, installation should maintain the specified separation between field wiring and other circuit groups.
The output stage supports loads up to 750 ohm. Furthermore, the under-range and over-range limits are specified as -12.5% and +15%, respectively.
For temperature-dependent accuracy, the specified maximum drift is 50 ppm/deg C. The input filter provides a 23 ms response from 0% to 90%, with the stated 4 mA response value limited to 12.5 ms.
Frequently Asked Questions
Q: How many analog output channels does the AO815 provide?A: The AO815 provides eight analog output channels, each supporting the specified 4-20 mA signal range with HART communication.
Q: What is the maximum permitted output load?A: The specified maximum output load is 750 ohm.
Q: Does the AO815 provide electrical isolation?A: Yes. The module specifies groupwise isolation from ground and a rated insulation voltage of 50 V.
Field Installation Guidelines
Install the module in the designated ABB S800 I/O system position and verify mechanical engagement before energizing the assembly.
Confirm that the field terminal arrangement matches the AO815 channel assignment before connecting the 4-20 mA circuits.
Route analog signal wiring separately from high-voltage power conductors and high-current switching circuits.
Use appropriate shielded instrumentation cable where the installation requires protection against electromagnetic interference.
Terminate cable shields according to the site's approved grounding scheme and avoid unintended ground loops.
Verify the connected load remains within the specified maximum 750 ohm output load.
Check field polarity and loop continuity before commissioning each output channel.
Confirm the operating temperature remains within 0 to +55 deg C, while approved installations must observe the stated +5 to +55 deg C approval range.
Inspect the module and terminal connections for secure mechanical seating before applying system power.
During commissioning, verify each 4-20 mA output against the configured engineering value and confirm HART communication where applicable.
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ABB AO820 3BSE008546R1 Analog Output Module
The ABB AO820 3BSE008546R1, also cataloged as the AO820 Analog Output Module, provides four configurable bipolar analog output channels for current or voltage signal generation in ABB S800 I/O systems. Each channel uses software configuration to select the required output mode, while separate terminal connections support current and voltage wiring.
Hardware Specifications
Parameter
Specification
Model
AO820 3BSE008546R1
Spare Model
3BSE008546R1
Brand
ABB
Product Type
Analog Output Module
Origin
Sweden
Weight
0.24 kg
Dimensions
4.5 x 11 x 12 cm estimated shipping size
Number of Channels
4 bipolar analog output channels
Output Type
Configurable current or voltage output
Resolution
12 bits including sign
Under/Over Range
+/-15%
Output Load
<= 550 ohm for current output; >= 5 kohm for voltage output
Temperature Drift
Max 90 ppm/deg C
Rise Time
< 0.7 ms
Update Cycle Time
<= 1.5 ms
Rated Insulation Voltage
50 V
Diagnostics
Output readback, A/D converter communication supervision, open-circuit diagnostics, process voltage supervision
ModuleBus Diagnostics
Channel error signals available through ModuleBus
ABB S800 I/O Signal Handling
The AO820 uses four independent bipolar analog output channels. Each channel can operate in current or voltage mode through software configuration. Therefore, the physical wiring must match the selected signal mode because the module provides separate terminal sets for voltage and current outputs.
The module also verifies output data through readback from the A/D converters. In addition, it continuously monitors open-circuit conditions. Process voltage supervision detects loss of the required process voltage and reports the resulting channel error through ModuleBus.
For ABB S800 I/O installations, the module interfaces with the system backplane and ModuleBus architecture. Consequently, engineering configuration should match the installed I/O station, terminal unit, and configured channel signal type.
Frequently Asked Questions
Q: How many analog output channels does the AO820 provide?A: The AO820 provides 4 bipolar analog output channels. Each channel can be configured for either current or voltage output.
Q: Can the same channel be wired for both current and voltage output simultaneously?A: No. The required output mode is selected through software, and the corresponding terminal set must be wired correctly for that mode.
Q: How does the module detect output-related faults?A: The module reads back output data to verify A/D converter communication and continuously performs open-circuit diagnostics. Process voltage supervision also generates channel error information when the monitored voltage disappears.
Field Installation Guidelines
Confirm the AO820 module identity and terminal arrangement before installation.
Verify the configured current or voltage mode for every channel before connecting field wiring.
Use the designated terminal connections for the selected signal type; do not interchange current and voltage terminals.
Route analog signal wiring separately from high-voltage power and high-current switching conductors to reduce electrical interference.
Apply appropriate cable shielding and terminate the shield according to the site's established grounding practice.
Verify field-loop polarity and load impedance before energizing the output channels.
Confirm that current-output loads remain within the specified load capability and that voltage-output loads meet the stated minimum impedance.
After installation, verify channel output values and review ModuleBus diagnostic status for communication, open-circuit, and process-voltage errors.
Do not introduce undocumented operating-temperature or power-consumption limits during installation; use the applicable ABB system documentation for those values.
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ABB AO845 3BSE023676R1 Analog Output Module
Configured for 4-20 mA analog signal generation, the ABB AO845 3BSE023676R1 (AO845 Analog Output Module) provides eight output channels for process control signal transmission. The module uses 12-bit resolution and groupwise isolation from ground. It supports redundant configuration and accepts field loads up to 750 ohm. The specified module insulation voltage is 50 V.
Hardware Specifications
Parameter
Specification
Model
AO845 3BSE023676R1
Spare Model
3BSE023676R1
Brand
ABB
Product Type
Analog Output Module
Origin
Sweden
Weight
0.2 kg
Dimensions
4.5 x 10.5 x 11.8 cm estimated shipping size
Operating Temp
Not specified in supplied data
Power Consumption
Typ. 3.5 W
Signal Type
Analog Output
Output Signal
4-20 mA
Number of Channels
8
Resolution
12 bit
Isolation
Groupwise isolated from ground
Redundancy
Supported
Maximum Load
750 ohm
Under Range
-12.5%
Over Range
+15%
Rated Insulation Voltage
50 V
Dielectric Test Voltage
500 V AC
Current Consumption, +5 V Modulebus
Max. 125 mA
Current Consumption, +24 V External
218 mA
Tariff Code
8537101190
Manufacturer
ABB
Shipment Origin
Xiamen, China
ABB Industrial Control and I/O Characteristics
The AO845 operates as an analog output interface within ABB distributed I/O architectures. Each of its eight channels generates a 4-20 mA signal with 12-bit resolution, allowing the control system to represent process values through standardized current transmission.
Furthermore, the module provides groupwise isolation from ground and specifies 50 V rated insulation voltage. The 500 V AC dielectric test rating defines the stated insulation test capability.
The module supports redundant operation, while the specified 750 ohm load capability permits connection to field devices that remain within the output circuit load limit. Therefore, installation should account for the complete loop resistance, including field wiring and connected equipment.
Frequently Asked Questions
Q: How many analog output channels does the AO845 provide?A: The AO845 provides 8 analog output channels, with each channel supporting a 4-20 mA signal.
Q: What output resolution does the AO845 provide?A: The module provides 12-bit output resolution for its analog channels.
Q: What are the specified power consumption and current requirements?A: Typical power dissipation is 3.5 W. Modulebus current consumption is a maximum of 125 mA at +5 V, while external +24 V current consumption is 218 mA.
Field Installation Guidelines
Verify the module identity and terminal assignment before connecting field wiring.
Confirm that the connected field device and complete current loop remain within the specified 750 ohm load limit.
Route analog signal wiring separately from high-voltage switching and high-current power conductors where practical.
Follow the applicable ABB installation documentation for grounding, shielding, and cabinet bonding.
Check polarity before energizing each 4-20 mA output circuit.
Verify the control-system configuration against the physical channel assignment before commissioning.
For redundant configurations, confirm the installed hardware arrangement and system configuration before applying process signals.
Inspect wiring termination and insulation before performing loop checks.
Do not exceed the specified 50 V rated insulation voltage or the stated electrical limits.
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ABB AO890 S800 Analog Output Module
Configured for 8-channel analog current output in S800 I/O systems, the ABB AO890 3BSC690072R1 (AO890 Analog Output Module) provides intrinsically safe 0-20 mA and 4-20 mA signals for direct connection to hazardous-area process equipment. Each channel incorporates intrinsic safety protection and limits overload current to 22 mA.
Hardware Specifications
Parameter
Specification
Model
AO890
Article Number
3BSC690072R1
Brand
ABB
Series
S800 I/O
Module Type
Analog Output
Origin
Not specified in provided data
Number of Channels
8
Signal Specification
0-20 mA, 4-20 mA
Signal Type
Unipolar single ended
HART
No
SOE
No
Redundancy
No
High Integrity
No
Intrinsic Safety
Yes
Resolution
12 bit
Isolation
Groupwise isolated from ground
Under/Over Range
0 / 22 mA
Output Load
Less than 725 ohms at 20 mA; less than 625 ohms up to 22 mA
Output Error
Typ. 0.05%, max. 0.1% at 650 ohms
Temperature Drift
Typ. 50 ppm/deg C, max. 100 ppm/deg C
Rise Time
1 ms, 10% to 90%
Current Limiting
Short-circuit-proof, current-limited output
Rated Insulation Voltage
50 V
Dielectric Test Voltage
500 V AC
Power Dissipation
3.1 W
Current Consumption, +5 V Modulebus
80 mA
Current Consumption, +24 V Modulebus
Typ. 110 mA, max. less than 150 mA
Current Consumption, +24 V External
Typ. 220 mA, max. less than 300 mA
Compatible MTU
TU890, TU891
Keying Code
AD
Operating Temperature
0 to +55 deg C
Storage Temperature
-40 to +70 deg C
Relative Humidity
5 to 95%, non-condensing
Pollution Degree
Degree 2, IEC 60664-1
Corrosion Protection
ISA-S71.04: G3
Protection Class
IP20 according to IEC 60529
Width
45 mm
Depth
102 mm; 111 mm including connector
Height
119 mm
Weight
0.2 kg
Power Consumption
3.1 W
CE Mark
Yes
Electrical Safety
EN 61010-1, EN 61010-2-201
EMC
EN 61000-6-4, EN 61000-6-2
Marine Certifications
ABS, BV, DNV, LR
RoHS
EU RoHS, UAE RoHS, CN RoHS
WEEE
Directive 2012/19/EU
Intrinsic Safety and Process Interface
The AO890 places intrinsic safety protection components on every output channel. Therefore, the module can interface directly with suitable Ex-certified process equipment without separate external intrinsic safety devices.
Each channel supplies up to 20 mA of loop current to a field load. Typical loads include Ex-certified current-to-pressure converters and other current-operated process devices. During overload, the output limits current to 22 mA.
The output circuit provides short-circuit protection and current limiting. Additionally, the module supervises the internal process supply and supports open-wire supervision when the configured threshold exceeds 1 mA.
For Ex applications, the TU890 Compact MTU provides the corresponding termination interface. The TU891 Compact MTU supports non-Ex applications. Both MTUs allow two-wire process connections without additional terminal components.
ABB specifies hazardous-location compatibility including ATEX/IECEx Zone 2 interfaces to Zone 0 and cFMus hazardous-location configurations. Installation must follow the applicable certification conditions and system documentation.
Frequently Asked Questions (FAQ)
Q: How many analog output channels does the AO890 provide?A: The AO890 provides 8 unipolar single-ended analog output channels supporting 0-20 mA and 4-20 mA signals.
Q: Can the AO890 connect directly to hazardous-area process equipment?A: Yes. Each channel contains intrinsic safety protection components for connection to suitable Ex-certified process equipment.
Q: Which MTUs are compatible with the AO890?A: The module supports the TU890 and TU891 Compact MTUs. TU890 is intended for Ex applications, while TU891 supports non-Ex applications.
Field Installation Guidelines
Mount the AO890 on the specified S800 I/O assembly and install the compatible TU890 or TU891 MTU according to the system configuration.
Use TU890 when the application requires the specified Ex interface. Use TU891 for non-Ex process connections. Verify the selected MTU and module keying code before wiring.
Route analog output wiring separately from high-voltage power conductors and high-energy switching circuits. Maintain appropriate segregation according to the applicable installation standards.
For two-wire process devices, connect the field loop through the designated MTU terminals. Confirm polarity before energizing the output circuit.
Where shielded signal cables are used, terminate and ground the shields according to the plant grounding design and applicable EMC requirements. Avoid creating unintended ground loops.
Before commissioning, verify the configured 0-20 mA or 4-20 mA range, field-device load, wiring continuity, and process supply supervision. Confirm that the installation satisfies the applicable hazardous-area certification requirements.
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ABB CI810A AF100 Field Communication Interface
Configured for AF100 field communication in ABB control systems, the ABB EXC3BSE013262R1 (CI810A Communication Module) provides the physical interface required for AF100 network data exchange. The exchange version is identified as CI810A Exchange and relates to product ID 3BSE013262R1.
Suffix Breakdown & Model Matrix
Parameter
Specification
Global Commercial Alias
CI810A
Product ID
EXC3BSE013262R1
ABB Type Designation
CI810A Exchange
Related Product ID
3BSE013262R1
Product Type
Communication Module
Catalog Description
CI810A AF100 Field Comm. Interface
Part Type
Exchange
Product Name
Communication Module
AF100 Interface
Field Communication Interface
WEEE Category
Product Not in WEEE Scope
The supplied ABB data identifies EXC3BSE013262R1 as an exchange part and lists 3BSE013262R1 as the related product ID. No additional suffix decomposition is specified in the source data.
Hardware Specifications
Parameter
Specification
Model
CI810A / EXC3BSE013262R1
Brand
ABB
Origin
Sweden
Weight
0.6 kg net; 0.6 kg gross
Communication Function
AF100 Field Communication Interface
Product Classification
Communication Module
Frame Size
Spare_Parts
Minimum Order Quantity
1 piece
Order Multiple
1 piece
Customs Tariff Number
8517620000
Package Level 1 Units
1 piece
Package Level 1 Gross Weight
0.6 kg
AF100 Communication Interface Characteristics
The CI810A provides an AF100 field communication interface for data exchange within compatible ABB control architectures. Therefore, installation must preserve the specified communication connections and the mechanical position required by the host system.
The supplied documentation does not specify communication speed, connector pin assignment, electrical isolation, bus current, or operating temperature. Consequently, these parameters should be verified against the applicable ABB system documentation before commissioning.
As an ABB industrial communication module, the hardware interfaces with the system through its designated mounting and communication arrangement. However, the supplied product data does not establish compatibility with Profinet, EtherNet/IP, or other network protocols, so those functions should not be assumed for this model.
Frequently Asked Questions
Q: What is the primary function of CI810A?A: CI810A provides an AF100 Field Communication Interface for compatible ABB control system communication.
Q: Is EXC3BSE013262R1 the same identification as CI810A?A: EXC3BSE013262R1 is the Product ID, while CI810A is the Global Commercial Alias and ABB type designation uses CI810A Exchange.
Q: What weight should be considered for handling the module?A: ABB lists both product net weight and package gross weight as 0.6 kg.
Field Installation Guidelines
Verify the complete part identification before installation: EXC3BSE013262R1, CI810A, and related product ID 3BSE013262R1.
Confirm that the replacement module matches the host system configuration and approved ABB documentation.
Install the module using the designated mechanical mounting arrangement and avoid excessive mechanical force on connectors.
Route AF100 communication wiring separately from high-voltage and high-current conductors where practical.
Maintain appropriate cable shielding and grounding according to the system installation specification.
Inspect connectors and mating surfaces before energizing the system.
Do not apply power until wiring, module position, and system configuration have been checked.
Because this item is identified as an exchange part, follow the applicable ABB exchange procedure during replacement.
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ABB CI830 3BSE013252R1 PROFIBUS DP Communication Interface
Configured for PROFIBUS DP-V1 communication in ABB S800 I/O systems, the ABB CI830 3BSE013252R1 (CI830 communication module) provides the physical and electrical interface between the control system and PROFIBUS DP network. It operates at communication speeds up to 12000 kbit/s and uses a 24 V DC supply.
Hardware Specifications
Parameter
Specification
Model
CI830 3BSE013252R1
Spare Model
3BSE013252R1
Brand
ABB
Product Type
PROFIBUS DP Communication Interface Module
Origin
Sweden
Product Function
PROFIBUS DP-V1 Communication Interface
Protocol Type
PROFIBUS-DP
Communication Speed
Up to 12000 kbit/s
Supply Voltage
24 V DC +/-20 %
Current Consumption
<= 50 mA
Power Consumption
Approximately 1.2 W
Isolation
500 V DC field-to-bus
Operating Temp
-20 deg C to +55 deg C
Weight
0.45 kg
Estimated Shipping Dimensions
16.8 x 8.3 x 12 cm
Tariff Code
8537101190
ABB PROFIBUS DP Communication Characteristics
The CI830 provides PROFIBUS DP-V1 communication for distributed I/O data exchange. The interface supports communication speeds up to 12000 kbit/s, allowing the module to exchange process data with PROFIBUS DP field devices.
The module operates from a 24 V DC supply with a specified tolerance of +/-20 %. Its stated current consumption is no more than 50 mA, corresponding to approximately 1.2 W.
Furthermore, the 500 V DC field-to-bus isolation separates the field-side electrical domain from the communication bus. This isolation should be maintained during system wiring and commissioning.
For ABB control architectures, PROFIBUS DP communication complements the backplane and I/O communication structure by providing an external fieldbus interface. Therefore, installation should follow the applicable ABB hardware configuration and PROFIBUS network rules.
Frequently Asked Questions (FAQ)
Q: What PROFIBUS communication speed does the CI830 support?A: The supplied specification lists a maximum communication speed of 12000 kbit/s for the PROFIBUS-DP interface.
Q: What supply voltage does the CI830 require?A: The module requires 24 V DC with a specified tolerance of +/-20 %. The stated current consumption is <= 50 mA.
Q: What operating temperature range is specified for the CI830?A: The supplied specification states an operating range from -20 deg C to +55 deg C.
Field Installation Guidelines
Install the CI830 on the designated ABB mounting and base-unit arrangement specified for the system.
Verify the 24 V DC supply polarity and voltage range before energizing the module.
Route PROFIBUS communication wiring separately from high-current and high-noise power conductors where practical.
Maintain the specified PROFIBUS cable shielding and termination arrangement throughout the network.
Connect cable shields according to the applicable ABB installation instructions and site grounding design.
Inspect connectors for correct seating before commissioning the communication interface.
Confirm PROFIBUS node addressing and network configuration before starting process communication.
Check the module status indicators after power-up and investigate communication faults before placing the network into service.
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ABB CI840 3BSE041882R1 S800 I/O Fieldbus Communication Interface
Configured for PROFIBUS DP-V1 communication and redundant I/O operation in the ABB S800 I/O system, the ABB CI840 3BSE041882R1 (CI840 Fieldbus Communication Interface) provides the communication path between S800 I/O modules and the parent controller. It performs signal processing, supervision data collection, OSP handling, Hot Configuration In Run, HART pass-through, and I/O module configuration.
Hardware Specifications
Parameter
Specification
Model
CI840 3BSE041882R1
Brand
ABB
Product Type
S800 I/O Fieldbus Communication Interface
System
ABB S800 I/O
Article Number
3BSE041882R1
Communication Protocol
PROFIBUS DP-V1
Master or Slave
Slave
Line Redundancy
Yes
Module Redundancy
Yes
Hot Swap
Yes
Used with HI Controller
Yes
Module Termination Unit - Redundant I/O
TU846
Module Termination Unit - Non-Redundant I/O
TU847
24 V Consumption, Typical
190 mA
Operating Temperature
0 to +55 deg C; approvals issued for +5 to +55 deg C
Storage Temperature
-40 to +70 deg C
Maximum Ambient Temperature
55 deg C; 40 deg C for vertical mounting
Relative Humidity
5 to 95 %, non-condensing
Protection Class
IP20 according to EN 60529 and IEC 529
Pollution Degree
Degree 2, IEC 60664-1
Corrosion Protection
ISA-S71.04: G3
Width
54 mm
Height
119 mm
Depth
96 mm
Weight
0.2 kg
Origin
Not specified in the provided technical data
CE Marking
Yes
RoHS Compliance
EU RoHS, UAE RoHS, CN RoHS
WEEE Compliance
Directive 2012/19/EU
Electrical Safety
EN 61010-1, UL 61010-1, EN 61010-2-201, UL 61010-2-201
Hazardous Location Approvals
C1 Div 2 cULus, C1 Zone 2 cULus, ATEX Zone 2
Marine Certificates
ABS, BV, DNV-GL, LR
PROFIBUS DP-V1 and Redundancy
The CI840 operates as a PROFIBUS DP-V1 slave on the fieldbus connection to the controller. The module supports both line redundancy and module redundancy, allowing the S800 I/O configuration to use redundant communication paths and interface modules.
For redundant I/O installations, ABB specifies the TU846 module termination unit. For non-redundant I/O installations, the TU847 termination unit applies. The CI840 also supports Hot Swap and Hot Configuration In Run functions, subject to the installed system configuration.
The FCI manages I/O module configuration and signal-related processing. It also gathers supervision information and supports OSP handling. In addition, the interface provides HART pass-through for compatible I/O configurations.
Frequently Asked Questions (FAQ)
Q: Which communication protocol does the CI840 use?
A: The CI840 communicates with the controller through the PROFIBUS DP-V1 fieldbus and operates as a slave device.
Q: Which termination unit is specified for redundant I/O?
A: ABB specifies the TU846 for redundant I/O. The TU847 is specified for non-redundant I/O.
Q: Does the CI840 support module and line redundancy?
A: Yes. The supplied specifications identify both line redundancy and module redundancy as supported functions.
Field Installation Guidelines
Install the CI840 on the specified S800 I/O termination unit and verify mechanical engagement before applying power.
Use the TU846 when the application requires redundant I/O. Use the TU847 for non-redundant I/O configurations.
Route PROFIBUS communication wiring separately from high-voltage power conductors and high-current switching circuits. Maintain appropriate separation to reduce electromagnetic interference.
Terminate cable shields according to the approved system grounding design. Avoid creating unintended ground loops through multiple shield connection paths.
Confirm the available 24 V supply can support the CI840 load and the complete connected I/O assembly. The typical CI840 consumption is 190 mA at 24 V.
Before commissioning, verify PROFIBUS addressing, redundancy configuration, termination settings, and controller configuration against the approved system design.
Observe the specified ambient temperature and humidity limits during installation. For vertical mounting, keep the ambient temperature within the stated 40 deg C maximum.
Maintain the IP20 installation environment and protect the module from conductive contamination, excessive moisture, and mechanical damage.
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ABB CI845 3BSE075853R1 Ethernet Fieldbus Communication Interface Module
Configured for Ethernet fieldbus communication in ABB Ability System 800xA, the ABB CI845 3BSE075853R1 (CI845 Ethernet Fieldbus Communication Interface Module) provides the physical interface required for fieldbus data exchange. The module supports single or redundant configurations and operates from a 19.2 to 30 V input supply.
Hardware Specifications
Parameter
Specification
Model
CI845 3BSE075853R1
Base Model
CI845
Brand
ABB
Product Type
Ethernet Fieldbus Communication Interface Module
System
ABB Ability System 800xA
Configuration
Single or redundant
Type
Ethernet FCI Module
Input Voltage Range
19.2 to 30 V
Power Dissipation
5 W
Operating Temp
-40 deg C to +70 deg C
Storage Temp
-40 deg C to +85 deg C
Relative Humidity
5 to 95 %, non-condensing
Weight
0.5 kg
Dimensions
18.5 x 6.5 x 12.6 cm, estimated shipping size
Origin
Sweden
Tariff Code
8537101190
Manufacturer
ABB
Shipment Location
Xiamen, China
ABB Industrial Ethernet and System 800xA Communication
The CI845 provides an Ethernet fieldbus communication interface for ABB Ability System 800xA architectures. System designers can configure the module as a single interface or within a redundant communication arrangement.
Furthermore, the module receives its operating supply within the specified 19.2 to 30 V input range and dissipates approximately 5 W under the stated specification. The -40 deg C to +70 deg C operating range supports installation in industrial control environments.
The CI845 belongs to ABB's industrial control communication architecture rather than serving as a conventional discrete or analog I/O channel. Therefore, installation should preserve the required Ethernet communication path, module mounting integrity, and electrical grounding arrangement.
Frequently Asked Questions
Q: Can the CI845 3BSE075853R1 operate in a redundant configuration?A: Yes. The supplied specification identifies the CI845 as suitable for single or redundant configuration.
Q: What supply voltage does the CI845 require?A: The specified input voltage range is 19.2 to 30 V.
Q: What environmental temperature range does the CI845 support?A: The specified operating range is -40 deg C to +70 deg C, while the storage range is -40 deg C to +85 deg C.
Field Installation Guidelines
Mount the CI845 securely according to the System 800xA hardware installation arrangement.
Verify that the supply voltage remains within the specified 19.2 to 30 V range before energizing the module.
Maintain separation between Ethernet communication wiring and high-voltage or high-current conductors.
Route communication cables to minimize exposure to electromagnetic interference from drives, contactors, and switching equipment.
Connect cable shields and protective earth according to the applicable ABB installation documentation and site grounding design.
Provide adequate enclosure ventilation so the module remains within its -40 deg C to +70 deg C operating range.
For redundant configurations, verify both communication paths before placing the system into service.
Inspect connectors and cable terminations for mechanical retention and correct routing before commissioning.
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15 in stock
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ABB CI856K01 S100 I/O Interface Kit
The ABB CI856K01 3BSE026055R1, also cataloged as the CI856K01 S100 I/O Interface Kit, provides physical communication between the AC 800M controller and an S100 I/O system through the CEX-Bus. The kit includes the CI856 Communication Interface and TP856 Baseplate.
Hardware Specifications
Parameter
Specification
Model
CI856K01 3BSE026055R1
Spare Model
3BSE026055R1
Brand
ABB
Product Type
S100 I/O Interface Kit
Function
Communication between AC 800M and S100 system
Included Components
CI856 Communication Interface, TP856 Baseplate
Maximum Units on CEX-Bus
12
Connector
Miniribbon, 36-pin
Power Supply
24 V
Power Consumption
120 mA typical
Operating Temp
55 deg C
Protection Class
IP20 according to EN 60529, IEC 529
Weight
0.44 kg
Estimated Shipping Dimensions
18.7 x 6.5 x 13 cm
Origin
Sweden
AC 800M and S100 I/O Communication
The CI856 provides the communication interface required between an AC 800M controller and an S100 I/O system. The interface connects through the CEX-Bus, while the TP856 baseplate provides the physical mounting and connection structure.
The configuration supports up to 12 units on the CEX-Bus. In addition, the interface uses a 36-pin Miniribbon connector for connection to the S100 I/O side. The specified typical consumption is 120 mA at 24 V.
The TP856 baseplate forms part of the complete CI856K01 kit. Therefore, installation should treat the communication interface and baseplate as the supplied hardware assembly.
Frequently Asked Questions
Q: What components are included with CI856K01 3BSE026055R1?A: The kit includes one CI856 Communication Interface and one TP856 Baseplate.
Q: How many units can the CI856 support on the CEX-Bus?A: The specified maximum is 12 units on the CEX-Bus.
Q: What connector does the CI856K01 use?A: The interface uses a 36-pin Miniribbon connector for the specified S100 I/O connection.
Field Installation Guidelines
Mount the TP856 baseplate securely according to the AC 800M installation arrangement.
Install the CI856 communication interface onto the baseplate and verify proper mechanical engagement.
Connect the CEX-Bus wiring according to the controller system configuration.
Connect the 36-pin Miniribbon interface using the specified mating connector and avoid excessive cable bending.
Route communication wiring separately from high-voltage and high-current conductors where practical.
Verify the 24 V supply and confirm that the connected load remains within the specified current requirement.
Maintain the specified IP20 environmental protection conditions during cabinet installation.
Before energizing the system, inspect connectors, mounting points, cable routing, and grounding connections.
15 in stock
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Mid weeks Monday to friday we offer next day delivery if the product is on stock and exceptions on holidays.
Weekends We offer no deliveries in the weekends.
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15 in stock
Delivery within 48 hours, pay afterwards
Mid weeks Monday to friday we offer next day delivery if the product is on stock and exceptions on holidays.
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ABB CI853K01 Dual RS232-C Interface
Configured for serial communication in ABB AC 800M control systems, the ABB CI853K01 3BSE018103R1 (CI853K01 Dual RS232-C Interface) provides two RS232-C communication channels through the CI853 communication interface and TP853 baseplate. The module operates from 24 VDC power and consumes up to 6 W.
Hardware Specifications
Parameter
Specification
Model
CI853K01 3BSE018103R1
Base Model
CI853K01
Brand
ABB
Product Type
Dual RS232-C Interface
Spare Model
3BSE018103R1
Communication Interface
2 x RS232-C
Communication Ports
2 x RS232-C
Baseplate
TP853
Power Supply
24 VDC +/- 20%
Power Consumption
6 W max
Isolation Voltage
500 VAC, input/power
Weight
0.44 kg
Dimensions
18.7 x 6.7 x 12.7 cm estimated shipping size
Operating Temp
-20 deg C to +60 deg C
Storage Temp
-40 deg C to +85 deg C
Humidity
5-95% RH, non-condensing
Vibration
5-150 Hz, 1 G, IEC 60068-2-6
Origin
Sweden
ABB AC 800M Communication Interface
The CI853K01 provides serial communication through two RS232-C interfaces. Therefore, the physical interface is intended for equipment requiring RS232-C electrical signaling rather than Ethernet-based communication.
The CI853 communication interface mounts with the TP853 baseplate. The assembly receives 24 VDC power within the specified +/- 20% range and has a maximum stated power consumption of 6 W.
For controller-side communication, the module operates as part of the ABB AC 800M hardware architecture. Consequently, installation should maintain the specified environmental conditions and provide appropriate electrical separation from high-voltage or high-noise wiring.
Frequently Asked Questions
Q: How many RS232-C communication channels does the CI853K01 provide?A: The CI853K01 provides two RS232-C communication interfaces.
Q: What power supply does the CI853K01 require?A: The specified power supply is 24 VDC with an allowable range of +/- 20%. Maximum power consumption is 6 W.
Q: What environmental conditions apply to the CI853K01 during operation?A: The specified operating temperature is -20 deg C to +60 deg C. Humidity is 5-95% RH, non-condensing.
Field Installation Guidelines
Install the CI853 communication interface with the specified TP853 baseplate and verify mechanical engagement before energizing the assembly.
Confirm that the supplied power remains within the specified 24 VDC +/- 20% range.
Route RS232-C communication cables separately from high-current power conductors and switching circuits where practical.
Maintain cable shielding and grounding practices consistent with the connected serial equipment and the site EMC requirements.
Verify RS232-C signal wiring and connector assignments before connecting external equipment.
Do not exceed the specified operating temperature, humidity, or vibration conditions.
Inspect the module and baseplate for mechanical damage before installation.
Apply power only after confirming correct wiring, connector seating, and protective grounding arrangements.
15 in stock
Delivery within 48 hours, pay afterwards
Mid weeks Monday to friday we offer next day delivery if the product is on stock and exceptions on holidays.
Weekends We offer no deliveries in the weekends.
International Depending on where you’re located, we offer next day delivery. Check your status on this link
15 in stock
Delivery within 48 hours, pay afterwards
Mid weeks Monday to friday we offer next day delivery if the product is on stock and exceptions on holidays.
Weekends We offer no deliveries in the weekends.
International Depending on where you’re located, we offer next day delivery. Check your status on this link
ABB CI845 3BSE075853R1 Ethernet Fieldbus Communication Interface Module
Configured for Ethernet fieldbus communication in System 800xA, the ABB CI845 3BSE075853R1 (CI845 Ethernet Fieldbus Communication Interface Module) provides the physical interface required for controller-to-fieldbus data exchange. The module supports single or redundant configuration and operates from a 19.2 to 30 V input supply.
Hardware Specifications
Parameter
Specification
Model
CI845 3BSE075853R1
Brand
ABB
Product Type
Ethernet Fieldbus Communication Interface Module
Type
Ethernet FCI Module
System
ABB Ability System 800xA
Configuration
Single or redundant
Input Voltage Range
19.2 to 30 V
Power Dissipation
5 W
Operating Temp
-40 deg C to +70 deg C
Storage Temp
-40 deg C to +85 deg C
Relative Humidity
5 to 95 %, non-condensing
Weight
0.5 kg
Dimensions
18.5 x 6.5 x 12.6 cm estimated shipping size
Origin
Sweden
Manufacturer
ABB
Ethernet Fieldbus and Redundancy Characteristics
The CI845 provides Ethernet fieldbus communication for ABB Ability System 800xA installations. It can operate as a single interface or as part of a redundant communication arrangement.
Furthermore, the 19.2 to 30 V input range supports the specified DC supply conditions. The module dissipates 5 W during operation, while the stated operating temperature range extends from -40 deg C to +70 deg C.
For industrial network installation, maintain appropriate separation between Ethernet communication wiring and high-current or high-voltage conductors. Use the applicable ABB network architecture and grounding practices for the installed System 800xA configuration.
Frequently Asked Questions
Q: Can the CI845 3BSE075853R1 operate in a redundant configuration?A: Yes. The supplied product information specifies that the CI845 can operate as either a single or redundant Ethernet Fieldbus Communication Interface Module.
Q: What DC supply range does the CI845 require?A: The specified input voltage range is 19.2 to 30 V.
Q: What environmental temperature range does the module support?A: The operating range is -40 deg C to +70 deg C, while the storage range is -40 deg C to +85 deg C.
Field Installation Guidelines
Verify the CI845 model and complete order number before installation.
Confirm that the available DC supply remains within the specified 19.2 to 30 V range.
Install the module according to the applicable ABB System 800xA hardware arrangement.
Route Ethernet communication cables separately from high-current power conductors where practical.
Maintain proper cable shielding and grounding according to the plant's industrial Ethernet installation standard.
Check connector seating and cable routing before energizing the communication interface.
For redundant configurations, verify both communication paths and associated network connections before commissioning.
Confirm the ambient temperature remains within -40 deg C to +70 deg C during operation.
Do not use the stated shipping dimensions as the physical installation envelope; verify the actual mechanical dimensions from the applicable ABB installation documentation.
15 in stock
Delivery within 48 hours, pay afterwards
Mid weeks Monday to friday we offer next day delivery if the product is on stock and exceptions on holidays.
Weekends We offer no deliveries in the weekends.
International Depending on where you’re located, we offer next day delivery. Check your status on this link
15 in stock
Delivery within 48 hours, pay afterwards
Mid weeks Monday to friday we offer next day delivery if the product is on stock and exceptions on holidays.
Weekends We offer no deliveries in the weekends.
International Depending on where you’re located, we offer next day delivery. Check your status on this link
ABB CI854AK01 PROFIBUS-DP/V1 Communication Interface
Configured for PROFIBUS-DP/V1 communication within ABB AC 800M systems, the ABB CI854AK01 (CI854 Communication Interface) provides the physical interface between the controller platform and PROFIBUS network devices. The package includes the CI854 communication interface and TP854 baseplate. This model is a legacy spare part and is not intended for new installations.
Hardware Specifications
Parameter
Specification
Model
CI854AK01
Product ID
3BSE030220R1
Brand
ABB
Product Type
Communication Module
Communication Protocol
PROFIBUS-DP/V1
Included Components
CI854 Communication Interface, TP854 Baseplate
Origin
Not specified in supplied data
Weight
0.7 kg
Dimensions
59 mm W x 186 mm H x 127.5 mm D
Operating Temp
Not specified in supplied data
Power Consumption
Not specified in supplied data
HS Code
851762
Customs Tariff Number
85176200
WEEE Category
5 - Small Equipment
Battery Quantity
0
Application Status
Spare part for systems placed on the market before July 22, 2017
PROFIBUS-DP/V1 Communication Characteristics
The CI854 provides the communication interface required for PROFIBUS-DP/V1 connectivity in an AC 800M system. Therefore, the module handles the interface function while the TP854 provides the associated mounting and connection base.
The supplied ABB data identifies the product as a PROFIBUS-DP/V1 interface but does not specify channel count, transmission speed, cable limits, or electrical current consumption. These parameters should therefore be verified against the applicable ABB system documentation before installation.
The CI854AK01 also has a specific lifecycle restriction. ABB identifies this version as a non-RoHS 2 compliant spare part for existing systems. For new installations, ABB specifies CI854BK01, Product ID 3BSE069449R1, instead.
Frequently Asked Questions
Q: What components are included with CI854AK01?A: The package includes one CI854 Communication Interface and one TP854 Baseplate.
Q: Can CI854AK01 be used for a new AC 800M installation?A: ABB identifies CI854AK01 as a legacy spare part. For new installations, ABB specifies CI854BK01, Product ID 3BSE069449R1.
Q: What environmental operating temperature is specified for CI854AK01?A: The supplied product data does not state an operating temperature range. The applicable ABB hardware manual should be consulted for environmental limits.
Field Installation Guidelines
Install the CI854 communication interface on the specified TP854 baseplate and verify mechanical engagement before energizing the system.
Route PROFIBUS cabling separately from high-voltage power conductors and high-current switching circuits where practical. Maintain appropriate cable shielding and termination according to the PROFIBUS installation specification and the applicable ABB system documentation.
Before commissioning, verify the installed module identification, baseplate compatibility, network connections, and controller configuration. Also confirm that the legacy CI854AK01 status is acceptable for the existing system, because ABB specifies CI854BK01 for new installations.
15 in stock
Delivery within 48 hours, pay afterwards
Mid weeks Monday to friday we offer next day delivery if the product is on stock and exceptions on holidays.
Weekends We offer no deliveries in the weekends.
International Depending on where you’re located, we offer next day delivery. Check your status on this link
15 in stock
Delivery within 48 hours, pay afterwards
Mid weeks Monday to friday we offer next day delivery if the product is on stock and exceptions on holidays.
Weekends We offer no deliveries in the weekends.
International Depending on where you’re located, we offer next day delivery. Check your status on this link
ABB CI854BK01 PROFIBUS DP Communication Interface
Configured for PROFIBUS DP-V1 master communication in System 800xA, the ABB CI854BK01 (CI854B PROFIBUS DP Communication Interface) provides two PROFIBUS ports for line redundancy and supports redundant master configurations. The package includes the CI854B communication interface and TP854 baseplate.
Suffix Breakdown & Model Matrix
Parameter
Specification
Full Model
CI854BK01
Base Model
CI854B
Product Type
PROFIBUS DP Communication Interface
Package Configuration
CI854B + TP854 Baseplate
Communication Protocol
PROFIBUS DP-V1
Operating Mode
Master
PROFIBUS Channels
2
Line Redundancy
Yes
Master Module Redundancy
Yes
Hot Swap
Yes
CEX Bus Capacity
Maximum 12 units
System Compatibility
System 800xA 6.0.3.2 and later
Compact Control Builder
6.0.0-2 and later
Used with HI Controller
Yes
Hardware Specifications
Parameter
Specification
Model
CI854BK01
Brand
ABB
Origin
Not specified in provided data
Communication Interface
CI854B
Baseplate
TP854
Communication Protocol
PROFIBUS DP-V1
Master or Slave
Master
Number of Channels
2
Transmission Speed
9.6 to 12000 kbit/s
Line Redundancy
Yes
Module Redundancy
Yes
Hot Swap
Yes
Connector
9-pin female DB connector
Maximum Units on CEX Bus
12
Typical 24 V Consumption
190 mA
Operating Temperature
0 to +55 deg C
Storage Temperature
-40 to +70 deg C
Pollution Degree
Degree 2 according to IEC/EN 61131-2
Corrosion Protection
G3 compliant to ISA 71.04
Protection Class
IP20 according to EN 60529 and IEC 529
CE Marking
Yes
Marine Certificates
ABS, BV, DNV-GL, LR
RoHS Compliance
EU RoHS, UAE RoHS, CN RoHS
WEEE Compliance
Directive 2012/19/EU
Width
59 mm
Height
185 mm
Depth
127.5 mm
Weight Including Base
700 g
PROFIBUS DP and CEX Bus Architecture
The CI854B connects an AC 800M controller to PROFIBUS DP field devices through two physical PROFIBUS ports. Each port supports transmission rates from 9.6 to 12000 kbit/s.
The interface supports line redundancy by using both PROFIBUS ports. In addition, two CI854B modules can provide PROFIBUS master redundancy. This redundant master configuration can operate together with CPU redundancy and CEX Bus redundancy using BC810.
The CI854B mounts on a DIN rail through the TP854 baseplate. It communicates with the AC 800M controller through the CEX Bus and can interface with S800 I/O and other PROFIBUS DP or DP-V1 I/O systems.
The PROFIBUS network requires termination at the two outermost nodes. Connectors with integrated termination can provide this function. The terminating connector must remain connected and powered for correct termination operation.
Frequently Asked Questions (FAQ)
Q: How many PROFIBUS ports does the CI854B provide?A: The CI854B provides two PROFIBUS ports. The two ports support line redundancy within the PROFIBUS network.
Q: Can two CI854B modules provide master redundancy?A: Yes. Two CI854B communication interface modules can be configured for PROFIBUS master redundancy. The configuration can also operate with CPU redundancy and CEX Bus redundancy.
Q: What is the typical 24 V consumption of the CI854BK01?A: The specified typical 24 V consumption is 190 mA.
Field Installation Guidelines
Mount the CI854BK01 assembly on a suitable DIN rail using the TP854 baseplate.
Connect the interface to the AC 800M CEX Bus according to the applicable system architecture.
Connect PROFIBUS cables to the designated 9-pin female DB connectors.
Maintain PROFIBUS termination at the two outermost network nodes.
When using connector-integrated termination, keep the terminating connector plugged in and powered.
Separate PROFIBUS communication wiring from high-current and high-noise power conductors where practical.
Follow the applicable PROFIBUS cable shielding and grounding requirements for the installation.
Verify the network topology and redundancy configuration before commissioning.
Confirm software compatibility with System 800xA 6.0.3.2 or later and Compact Control Builder 6.0.0-2 or later.
Observe the specified 0 to +55 deg C operating temperature range during installation and operation.
15 in stock
Delivery within 48 hours, pay afterwards
Mid weeks Monday to friday we offer next day delivery if the product is on stock and exceptions on holidays.
Weekends We offer no deliveries in the weekends.
International Depending on where you’re located, we offer next day delivery. Check your status on this link
15 in stock
Delivery within 48 hours, pay afterwards
Mid weeks Monday to friday we offer next day delivery if the product is on stock and exceptions on holidays.
Weekends We offer no deliveries in the weekends.
International Depending on where you’re located, we offer next day delivery. Check your status on this link
ABB CI854K01 Profibus-DP/V1 Interface Kit
Configured for Profibus-DP/V1 communication in AC 800M control systems, the ABB CI854K01 (CI854 Communication Interface) provides the interface hardware required for Profibus-DP/V1 network connectivity. The package includes the CI854 communication interface and TP854 baseplate with a specified width of 60 mm. Product ID 3BSE025961R1 identifies this spare-parts package.
Hardware Specifications
Parameter
Specification
Model
CI854K01
Base Model
CI854
Brand
ABB
Product ID
3BSE025961R1
Product Type
Profibus-DP/V1 Interface Kit
Communication Protocol
Profibus-DP/V1
Package Contents
CI854 Communication Interface; TP854 Baseplate
Baseplate
TP854
Baseplate Width
60 mm
Product Net Weight
0.6 kg
Product Net Dimensions
25 cm depth x 15.8 cm height x 8.7 cm width
Customs Tariff Number
85389091
Product Status
Spare_Parts
Replacement Product
CI845AK01, 3BSE030220R1
Control Software Requirement for Replacement
Version 3.2/1 or later
Profibus-DP/V1 Communication Interface
The CI854 provides the AC 800M platform with a dedicated Profibus-DP/V1 communication interface. The interface operates as part of the controller communication architecture and uses the TP854 baseplate for physical installation.
The supplied package combines the communication interface and baseplate as one ordering unit. Therefore, installation requires the specified TP854 baseplate rather than a separately selected mounting assembly.
Because the supplied data does not define baud rate, node capacity, electrical isolation, or current consumption, those parameters should be verified against the applicable ABB hardware manual before system engineering.
Frequently Asked Questions
Q: What communication protocol does the CI854K01 support?A: The CI854K01 provides Profibus-DP/V1 communication through the CI854 interface.
Q: What components are included in the CI854K01 package?A: The package includes one CI854 communication interface and one TP854 baseplate.
Q: What is the specified physical width of the TP854 baseplate?A: The supplied product data specifies a TP854 baseplate width of 60 mm.
Field Installation Guidelines
Install the CI854 communication interface on the specified TP854 baseplate according to the applicable ABB installation documentation.
Mount the baseplate on a suitable control cabinet or equipment mounting surface. Maintain adequate clearance for connector access, cable routing, inspection, and module removal.
Route Profibus communication cables separately from high-voltage power wiring and high-current switching conductors where practical. Maintain the applicable Profibus cable shielding and grounding arrangement throughout the network.
Before energizing the controller system, verify the module position, baseplate compatibility, communication connections, and cable termination. Do not apply undocumented power or signal connections to the interface.
The supplied data does not specify operating temperature, power consumption, electrical isolation, or network termination requirements. Confirm these values from the applicable ABB technical documentation before final installation.
15 in stock
Delivery within 48 hours, pay afterwards
Mid weeks Monday to friday we offer next day delivery if the product is on stock and exceptions on holidays.
Weekends We offer no deliveries in the weekends.
International Depending on where you’re located, we offer next day delivery. Check your status on this link
