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Emerson PR6423/10R-040-HT CON021 High-Temperature Eddy Current Sensor

Emerson PR6423/10R-040-HT CON021 High-Temperature Eddy Current Sensor

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Product Description OverviewThe PR6423/10R-040-HT paired with the CON021 signal conditioner is a high-temperature eddy current measurement system designed for continuous monitoring of rotor dynamics... Read more

SKU: CON021+PR6423/10R-040-HT
Country of origin: USA

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    Description

    Product Description

    Overview
    The PR6423/10R-040-HT paired with the CON021 signal conditioner is a high-temperature eddy current measurement system designed for continuous monitoring of rotor dynamics in extreme thermal environments. This assembly combines a rugged 8 mm proximity probe with a matched converter unit, delivering precise vibration and shaft displacement feedback in demanding rotating machinery applications. Its stable performance under severe heat makes it ideal for turbine sections and other high-temperature mechanical zones where conventional proximity systems lose calibration stability.

    Technical Specifications

    Probe Unit – PR6423/10R-040-HT

    • Sensor Type: Eddy Current Proximity / Displacement Probe

    • Probe Diameter: 8 mm

    • Linear Measuring Range: 2 mm (80 mils nominal window)

    • Recommended Installation Air Gap: ~0.5 mm

    • Sensitivity: 8 V/mm ±5% (calibrated at 0–45°C)

    • Linearity Deviation: ±0.025 mm within calibrated range

    • Minimum Shaft Diameter: ≥25 mm

    • Target Material: Ferromagnetic steel (e.g., 42CrMo4 / AISI 4140 equivalent)

    Thermal & Environmental Performance

    • Operating Temperature Range: –35°C to +220°C (extended high-temperature design)

    • Protection Rating: IP66 (dust tight and resistant to high-pressure water jets)

    • Long-term Operation: Optimized for sustained exposure in high-heat turbine zones

    Converter Unit – CON021

    • Signal Bandwidth: 0–20 kHz (–3 dB)

    • Response Time: <15 μs rise time

    • Supply Voltage: 23–32 V DC (dual output scaling supported)

    • Output Signal Ranges: –4 V to 20 V or –2 V to 18 V

    • Housing Material: Die-cast aluminum alloy (GD-AISi9Cu3)

    • Protection Rating: IP65

    • Weight: 0.6 kg

    Applications

    This assembly is engineered for high-reliability monitoring of rotordynamics in:

    • Gas and steam turbines

    • Turbo-compressors and high-speed rotors

    • High-temperature industrial zones where conventional probes fail

    • Critical machinery requiring continuous displacement and vibration feedback

    FAQ

    Q: Can this probe be used on non-ferromagnetic shafts?
    A: No, it is optimized for ferromagnetic steels such as 42CrMo4 or AISI 4140. Performance on non-ferromagnetic materials will not be accurate.

    Q: What is the maximum temperature the probe can withstand?
    A: The PR6423/10R-040-HT operates reliably up to 220°C continuous exposure.

    Q: Are the output ranges configurable?
    A: Yes, the CON021 converter supports dual output ranges: –4 V to 20 V or –2 V to 18 V.

    Q: How does this system compare to lower-temperature eddy current probes?
    A: Unlike standard probes, the PR6423/10R-040-HT maintains calibration stability and sensitivity in extreme heat, making it suitable for turbine and high-thermal zones.

    Specifications

    • Brand: EMERSON

    Advantages

    • High reliability in industrial environments
    • Supports continuous operation
    • Compatible with major PLC/DCS systems

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