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Bently Nevada 3500/25 125800-01 Keyphasor I/O Module

Bently Nevada 3500/25 125800-01 Keyphasor I/O Module

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Product Description The Bently Nevada 3500/25 125800-01 Keyphasor® Input/Output Module is a dual-channel monitoring interface designed for rotational reference and phase measurement... Read more

SKU: 3500/25 125800-01
Country of origin: USA

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    Description

    Product Description

    The Bently Nevada 3500/25 125800-01 Keyphasor® Input/Output Module is a dual-channel monitoring interface designed for rotational reference and phase measurement within the 3500 Machinery Protection System. This half-height module processes signals from proximity transducers and magnetic pickup sensors, converting them into stable digital timing pulses for precise shaft position tracking and synchronized vibration analysis.

    Engineered for continuous-duty turbomachinery environments, the module supports both Standard and TMR (Triple Modular Redundant) rack architectures. Internal terminations simplify installation by reducing external wiring requirements while improving long-term connection reliability in high-vibration applications.

    The module is commonly deployed in gas turbines, steam turbines, compressors, pumps, generators, and other rotating assets requiring accurate speed and phase reference signals for machinery diagnostics and protection systems.

    Key Features

    • Dual independent Keyphasor input channels

    • Compatible with proximity probes and magnetic pickups

    • Internal termination configuration for simplified cabinet wiring

    • Supports Standard and TMR 3500 rack systems

    • High-speed pulse processing for synchronous measurements

    • Hot-replaceable module design

    • Integrated diagnostics for signal validation and module condition monitoring

    • Stable phase reference for vector analysis and orbit measurements

    • Suitable for both low-speed and high-speed rotating equipment

    • API 670 compliant machinery protection functionality

    Technical Specifications

    Parameter Specification
    Brand Bently Nevada
    Series 3500 Series
    Model 3500/25
    Part Number 125800-01
    Product Type Keyphasor I/O Module
    Termination Style Internal Terminations
    Module Format Half-height module
    Input Channels 2 isolated channels
    Supported Sensors Proximity probes, magnetic pickups, optional optical sensors
    Input Voltage Range 12 to 32 VDC
    Maximum Input Current 10 mA
    Frequency Range 0 to 10 kHz typical
    Extended Frequency Capability Up to 20 kHz depending on sensor type
    Output Type TTL-compatible pulse output
    Buffered Output 0–10 VDC
    Output Current Maximum 20 mA
    Phase Accuracy Typical ±0.5°
    Rack Compatibility 3500 Standard and TMR racks
    Operating Temperature 0°C to +65°C
    Storage Temperature -40°C to +85°C
    Relative Humidity 5–95% non-condensing
    Vibration Resistance 5–2000 Hz, 2G
    Shock Resistance 30G, 11 ms
    Protection Rating IP20
    Dimensions 24.2 cm × 11.2 cm × 2.5 cm
    Weight 0.38 kg

    Applications

    The Bently Nevada 3500/25 125800-01 module is used in machinery monitoring systems requiring accurate rotational timing references and phase synchronization, including:

    • Steam and gas turbines

    • Centrifugal compressors

    • Industrial pumps

    • Turbo generators

    • High-speed motors

    • Process plant rotating machinery

    • Oil & gas production systems

    • Power generation facilities

    Operational Advantages

    By generating accurate phase reference pulses, the module enables synchronized data collection across vibration monitoring channels. This improves machinery diagnostics such as:

    • Shaft speed tracking

    • Phase angle calculation

    • Orbit analysis

    • Vector vibration measurements

    • Synchronous averaging

    • Rotor dynamic analysis

    Internal terminations also reduce installation complexity and improve cabinet maintainability in critical industrial environments.

    FAQ

    What is the primary function of the 3500/25 module?

    The module provides rotational reference pulses used for speed measurement, phase calculations, and synchronized vibration monitoring within the Bently Nevada 3500 protection platform.

    Does the module support redundant systems?

    Yes. The module is compatible with both standard and Triple Modular Redundant (TMR) 3500 rack configurations.

    Which sensors can be connected to this module?

    The module accepts inputs from proximity probes, magnetic pickups, and in some applications optical sensors.

    Can the module be replaced while the system is operating?

    Yes. The module supports hot-swapping when used within compatible 3500 rack systems.

    Specifications

    • Brand: Bently Nevada

    Advantages

    • High reliability in industrial environments
    • Supports continuous operation
    • Compatible with major PLC/DCS systems

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