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ABB DI825 3BSE036373R1 Digital Input Module
The ABB DI825 3BSE036373R1, also cataloged as the DI825 Digital Input Module, provides 125 VDC current sinking signal acquisition for S800 I/O ModuleBus platforms. It processes isolated field input signals through eight channels with selectable digital filtering, event recording, and process voltage supervision functions.
Hardware Specifications
Parameter
Specification
Model
DI825 3BSE036373R1
Brand
ABB
Product Type
Digital Input Module
System Platform
ABB S800 I/O
Signal Specification
125 VDC
Number of Channels
8
Signal Type
Current sinking
HART Support
No
SOE Function
Yes
Redundancy
No
High Integrity
No
Intrinsic Safety
No
Origin
Sweden
Weight
0.14 kg
Dimensions
45 mm W x 119 mm H x 102 mm D; 111 mm D including connector
Operating Temp
0 to +55 deg C
Power Consumption
Maximum 4.9 W
Input Voltage Range State 0
0 to 20 V
Input Voltage Range State 1
71 to 156 V
Input Impedance
41.5 kOhm
Channel Isolation
Individually isolated channels
Digital Filter Time
0 to 100 ms selectable
Maximum Field Cable Length
600 m
Event Recording Accuracy
-0.25 ms to 1.0 ms
Event Recording Resolution
0.4 ms
Rated Insulation Voltage
250 V
Dielectric Test Voltage
2300 VAC Channel to Ground, 1350 VAC Channel to Channel
ModuleBus Current Consumption
Maximum 90 mA at +5 V
External +24 VDC Consumption
0
ABB S800 I/O ModuleBus Signal Processing
The DI825 uses S800 I/O backplane communication for digital process signal transfer and diagnostic reporting. The module provides eight isolated input channels, where each channel includes current limiting components, EMC protection circuits, input status LED indication, and optical isolation barriers.
Furthermore, the module supports Sequence of Event (SOE) recording with millisecond-level event capture performance. Channel 1 can supervise the process voltage for channels 2 to 4, while channel 8 can supervise the process voltage for channels 5 to 7. When supervised voltage disappears, the module generates channel error information and activates the warning indication.
Frequently Asked Questions
Q: Does the DI825 support redundant operation in an S800 I/O configuration?A: No. The DI825 is specified as a non-redundant digital input module. It communicates through the S800 I/O ModuleBus interface without redundant channel operation.
Q: How does the module detect loss of field supply voltage?A: Channel 1 and channel 8 can operate as voltage supervision inputs for grouped channels. If the monitored process voltage disappears, the module reports a channel error and warning status through ModuleBus diagnostics.
Q: What MTU types are compatible with the DI825?A: The DI825 supports TU811, TU813, TU831, TU839, and TU851 Module Termination Units with keying code AB.
Field Installation Guidelines
Install the DI825 in an ABB S800 I/O station using the specified compatible MTU type. Verify the keying code before mounting the module to prevent incorrect hardware installation.
Connect field wiring according to the channel assignment and voltage polarity requirements. Maintain separation between digital input wiring and high-energy power cables to reduce electromagnetic interference.
Use proper grounding methods for cable shields according to site electrical standards. Confirm that the field supply voltage remains within the specified input range before commissioning.
Check front LED indications after installation. Verify Run, Fault, Warning, and channel status indicators during functional testing.
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ABB DI828 3BSE069054R1 Digital Input Module
Configured for 120 V AC/DC digital signal acquisition in ABB S800 I/O systems, the ABB DI828 3BSE069054R1 (DI828 Digital Input Module) provides direct electrical monitoring of discrete input states through individually isolated channels.
Hardware Specifications
Parameter
Specification
Model
DI828 3BSE069054R1
Brand
ABB
Product Type
Digital Input Module
System Platform
ABB S800 I/O
Origin
Sweden
Weight
0.15 kg
Dimensions
4.5 x 11 x 11.8 cm
Operating Temp
0 to +55 deg C
Storage Temp
-40 to +70 deg C
Power Consumption
Input dependent, 8.5 mA at 120 V AC / 2.4 mA at 120 V DC
Signal Specification
120 V AC/DC
Number of Channels
16
Signal Type
Current sinking
AC Input Voltage Range
77 to 130 V AC
DC Input Voltage Range
75 to 130 V DC
Input Impedance
14.2 kOhm AC / 50 kOhm DC
Channel Isolation
Individually isolated channels
Rated Insulation Voltage
250 V
Dielectric Test Voltage
2000 V AC
Input Frequency Range
47 to 63 Hz
Digital Filter Times
2.5 +/- 0.5 ms, 5 +/- 1 ms, 10 +/- 2 ms, 20 +/- 4 ms
Analog Filter On/Off Delay
5 ms / 10 ms
Relative Humidity
5 to 95 %, non-condensing
Industrial Control I/O Architecture Features
The DI828 integrates with ABB S800 I/O backplane communication structures for deterministic digital signal handling. It supports I/O density scaling through 16 input channels while maintaining individual channel isolation.
The module uses optical isolation barriers, EMC protection components, current limiting circuits, input state LEDs, and analog filtering on each input channel. Therefore, the module separates field signal conditions from internal electronics during normal operation.
ABB S800 I/O modules use structured backplane bus communication for controller interaction. The DI828 supports stable digital acquisition within ABB control architectures where firmware and hardware compatibility follow the configured S800 I/O system requirements.
The module also supports voltage supervision functions. Channel 1 supervises the supply voltage condition for channels 2 to 8, while channel 16 supervises channels 9 to 15. When supervision detects voltage loss, the module reports channel errors through the ModuleBus interface and activates the Warning LED.
Frequently Asked Questions
Q: What input signals does the ABB DI828 3BSE069054R1 process?A: The DI828 processes 120 V AC/DC discrete input signals with 16 individually isolated channels. It accepts 77 to 130 V AC and 75 to 130 V DC field inputs.
Q: Does the DI828 provide electrical isolation between input channels?A: Yes. Each input channel contains an optical isolation barrier and independent protection components to separate field signals.
Q: How does voltage supervision operate on the DI828 module?A: Channel 1 supervises channels 2 to 8, and channel 16 supervises channels 9 to 15. If the monitored voltage disappears, the module generates channel error information through the ModuleBus.
Field Installation Guidelines
Install the DI828 module according to ABB S800 I/O installation requirements and verify the ModuleBus connection before applying field voltage.
Connect field wiring with correct polarity and maintain separation between signal wiring and high-energy power conductors. Use appropriate grounding methods for cable shields where required by the control system design.
Confirm that the connected AC/DC voltage levels remain within the specified input ranges before commissioning. Check input LEDs and ModuleBus diagnostics to validate channel operation after installation.
Avoid routing input cables near sources of electromagnetic interference. Verify terminal connections, insulation conditions, and cabinet ventilation before placing the module into continuous service.
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ABB DI840 3BSE020836R1 Digital Input Module
The ABB DI840 3BSE020836R1, also cataloged as the DI840 Digital Input Module, provides 16 channel 24 VDC current sinking input acquisition for S800 I/O systems with single or redundant configurations.
Hardware Specifications
Parameter
Specification
Model
DI840 3BSE020836R1
Brand
ABB
Product Type
Digital Input Module
Series
S800 I/O
Signal Specification
24 VDC
Number of Channels
16
Signal Type
Current sinking
Input Voltage Range
18 to 30 VDC
Input Current
7 mA at 24 VDC
Input Voltage Range "0"
-30 to +5 V
Input Voltage Range "1"
11 to 30 V
Input Impedance
3.3 kOhm
Isolation
Groupwise isolated from ground
HART Support
No
SOE Function
Yes, event resolution 1 ms
Event Queue Capacity
257 events
Redundancy Support
Yes
High Integrity
No
Intrinsic Safety
No
Filter Time Range
0 to 127 ms selectable
Maximum Field Cable Length
600 m
Event Recording Accuracy
0 ms / +1.3 ms
Rated Insulation Voltage
50 V
Dielectric Test Voltage
500 VAC
Power Dissipation
Typical 2.7 W
ModuleBus Current Consumption
100 mA at +5 V
External 24 VDC Consumption
15 mA + transducer power, maximum 335 mA
Weight
0.15 kg
Dimensions
45 mm W x 102 mm D x 119 mm H
Operating Temp
0 to +55 deg C
ABB S800 I/O Sequence of Event and Signal Processing
The DI840 integrates Sequence of Event (SOE) recording for time-critical digital input monitoring. The module captures input transitions with 1 ms resolution and stores up to 257 event records in the internal event queue.
Furthermore, each input channel contains current limiting components, EMC protection components, an optical isolation barrier, and a dedicated status LED. The transducer power supply is supervised and current limited, with one power output assigned for every two input channels.
The S800 I/O architecture supports backplane bus communication and I/O density scaling within ABB automation platforms. The module provides channel diagnostics, process power supervision, and internal circuit monitoring for system status evaluation.
Backplane Bus Communication and I/O Density Scaling
The DI840 operates as an S800 I/O digital acquisition module with ABB ModuleBus communication. The module supports redundant installation concepts and maintains isolated field signal processing through optical barriers.
Additionally, the module provides front LED diagnostics including Fault, Run, Warning, and channel status indication for channels 1 to 16. These indicators allow direct verification of field signal states and module operating conditions.
The module supports compatibility with TU810, TU812, TU814, TU818, TU830, TU833, TU838, TU842, TU843, and TU852 Module Termination Units.
Frequently Asked Questions
Q: Does the DI840 support Sequence of Event recording?A: Yes. The DI840 provides SOE functionality with 1 ms event resolution and stores up to 257 events in the event queue.
Q: Can the DI840 operate in redundant configurations?A: Yes. The DI840 supports redundant S800 I/O applications and uses compatible ABB Module Termination Units for installation.
Q: What diagnostic functions are available on the DI840?A: The module monitors process power, internal circuitry, and channel conditions. Front LEDs provide Fault, Run, Warning, and channel status indications.
Field Installation Guidelines
Install the DI840 module in an ABB S800 I/O station using the specified compatible Module Termination Unit. Verify correct keying code selection before mechanical installation.
Connect field wiring according to ABB terminal assignment documentation. Keep digital signal cables separated from high voltage power conductors to reduce electromagnetic interference.
Ensure protective grounding, shielding practices, and cabinet environmental requirements comply with IEC installation standards. Confirm ModuleBus connection integrity before system commissioning.
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ABB DO814 3BUR001455R1 Digital Output Module
Configured for 24 VDC current sinking output execution in the ABB S800 I/O system, the ABB DO814 3BUR001455R1 (DO814 Digital Output Module) provides direct physical signal control through 16 output channels with current limiting protection.
Hardware Specifications
Parameter
Specification
Model
DO814 3BUR001455R1
Brand
ABB
Product Type
Digital Output Module
Origin
Sweden
Weight
0.4 kg
Dimensions
12.7 x 5.1 x 12.7 cm
Operating Temp
0 to +55 deg C
Storage Temperature
-40 to +70 deg C
Power Consumption
Typical 2.1 W
Signal Specification
24 VDC (12-32 VDC), 0.5 A
Number of Channels
16
Signal Type
Current sinking, current limiting
I/O System
ABB S800 I/O
Mechanics
S800
Maximum Field Cable Length
600 m
Rated Insulation Voltage
50 V
Dielectric Test Voltage
500 VAC
ModuleBus Current Consumption
80 mA at +5 V ModuleBus
Relative Humidity
5 to 95 %, non-condensing
Marine Certification
ABS, BV, DNV, LR
Tariff Code
8537101190
ABB S800 I/O Backplane and I/O Density Characteristics
The DO814 operates as an ABB S800 I/O digital output device with 16 current sinking channels. The module receives control commands through the ModuleBus interface and transfers discrete output signals to connected field devices.
Additionally, the S800 I/O architecture supports I/O density scaling through modular channel allocation. The DO814 provides compact digital output expansion for systems requiring multiple 24 VDC discrete actuators, solenoids, and control circuits.
The module uses current limiting output technology to control load current and protect output channels against abnormal electrical conditions. Therefore, field wiring design must consider load characteristics and cable routing requirements.
Frequently Asked Questions
Q: What output signal type does the ABB DO814 3BUR001455R1 provide?A: The DO814 provides 16 digital output channels using 24 VDC current sinking signals with current limiting functionality.
Q: What ABB platform supports the DO814 module?A: The DO814 is designed for the ABB S800 I/O system and uses the S800 mechanical configuration with ModuleBus communication.
Q: What environmental conditions are specified for DO814 operation?A: The module operates from 0 to +55 deg C and supports 5 to 95 % relative humidity without condensation.
Field Installation Guidelines
Install the DO814 module on the ABB S800 I/O mounting arrangement according to system hardware documentation.
Verify the 24 VDC field supply polarity before connecting output loads.
Separate digital output wiring from high voltage power cables to reduce electrical interference.
Use appropriate grounding methods for cabinet shielding and signal reference connections.
Confirm connected field devices match the module output current limitation and voltage range.
Check ModuleBus connection integrity before system commissioning.
Verify output channel status indicators after completing field wiring tests.
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ABB DO815 Digital Output Module
The ABB DO815 3BSE013258R1, also cataloged as the DO815 Digital Output Module, provides 24 VDC high side switching execution within the ABB S800 I/O system. The module controls eight digital output channels with short circuit protection, overload protection, and channel status monitoring.
Hardware Specifications
Parameter
Specification
Model
DO815 3BSE013258R1
Brand
ABB
Product Type
Digital Output Module
Origin
Sweden
Weight
0.2 kg
Dimensions
45 mm W x 102 mm D x 119 mm H
Operating Temp
0 to +55 deg C
Power Consumption
Typ. 4 W
Signal Specification
24 VDC (10 to 32 VDC), 2 A
Number of Channels
8
Signal Type
High side driver, current limiting
Output Voltage Range
10 to 30 V
Maximum Continuous Output Current
2 A at 24 V
HART Support
No
SOE Support
No
Redundancy
No
High Integrity
No
Intrinsic Safety
No
Mechanics
S800
Isolation
Groupwise isolated from ground
Output Load
< 0.25 ohm
Current Limiting
Short circuit proof current limited output
Maximum Field Cable Length
600 m
Rated Insulation Voltage
50 V
Dielectric Test Voltage
500 VAC
ModuleBus +5 V Current Consumption
Typ. 120 mA, Max. 150 mA
ModuleBus +24 V Current Consumption
0
External +24 V Current Consumption
0
Front LED Indicators
Fault, Run, Warning, OSP, Channel 1-8 Status, Channel 1-8 Fault
Supervision Functions
Short circuit, overload, undervoltage, open load
MTU Compatibility
TU810, TU812, TU814, TU830
Keying Code
AA
Protection Class
IP20 according to IEC 60529
Relative Humidity
5 to 95 %, non-condensing
Storage Temperature
-40 to +70 deg C
Pollution Degree
Degree 2, IEC 60664-1
EMC Compliance
EN 61000-6-4, EN 61000-6-2
Electrical Safety
EN 61010-1, UL 61010-1, EN 61010-2-201, UL 61010-2-201
ABB S800 I/O High Side Driver and Protection Characteristics
The DO815 uses eight individually controlled high side output drivers for 24 VDC field devices. Each channel integrates optical isolation, output status indication, EMC protection, and inductive load suppression components.
Furthermore, the module divides the outputs into two isolated groups with four channels per group. The integrated protection circuits detect short circuits, overload conditions, undervoltage states, and active signal open load conditions.
The DO815 follows ABB S800 I/O backplane communication architecture and supports I/O density scaling through ModuleBus connectivity. The module provides direct digital signal execution between the control system and connected field actuators.
Frequently Asked Questions
Q: What type of output driver does the ABB DO815 use?A: The DO815 uses a high side driver with current limiting. Each output channel includes short circuit and overload protection.
Q: Does the DO815 support redundant operation or safety integrity functions?A: No. The DO815 does not provide redundancy or high integrity functions. It operates as a standard digital output module within the S800 I/O platform.
Q: How are output channels electrically isolated?A: The eight outputs are arranged into two isolated groups. Each group contains four output channels and is isolated from ground.
Field Installation Guidelines
Install the DO815 module in an ABB S800 I/O configuration using compatible Module Termination Units such as TU810, TU812, TU814, or TU830.
Connect field wiring according to the approved ABB installation documentation. Keep output signal wiring separated from high voltage power conductors to reduce electromagnetic interference.
Verify the ModuleBus connection before system commissioning. Confirm that field devices match the 24 VDC output range and maximum current specification.
Ensure protective grounding, enclosure requirements, and environmental conditions comply with the applicable IEC and installation standards.
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ABB DO818 3BSE069053R1 Digital Output Module
Configured for 24 VDC transistor output execution in the ABB S800 I/O system, the ABB DO818 3BSE069053R1 (DO818 Digital Output Module) provides direct physical and electrical control of field devices through 32 current sourcing output channels.
Hardware Specifications
Parameter
Specification
Model
DO818 3BSE069053R1
Brand
ABB
Origin
Sweden
Product Type
Digital Output Module
System Platform
ABB S800 I/O
Signal Specification
24 VDC (12 - 32 VDC), 0.5 A
Number of Channels
32
Output Type
Current sourcing, current limiting
Channel Group Isolation
Two isolated groups of 16 channels
Output Load
< 0.32 ohm
Maximum Field Cable Length
600 meters
Rated Insulation Voltage
50 V
Dielectric Test Voltage
500 VAC
Power Consumption
Typical 2.8 W
Current Consumption +5 V ModuleBus
Typical 70 mA
Current Consumption +24 V ModuleBus
0 mA
Current Consumption +24 V External
40 mA
Weight
0.15 kg
Dimensions
4.5 x 11 x 11.8 cm
ABB S800 I/O Output Architecture
The DO818 3BSE069053R1 integrates into the ABB S800 I/O architecture through ModuleBus communication and provides high-density digital output control. Each output channel uses a high-side driver with short-circuit protection, over-temperature protection, EMC protection components, inductive load suppression, and optical isolation from the ModuleBus.
Furthermore, the module divides the 32 outputs into two individually isolated groups of 16 channels. Each group includes a process voltage supervision input to monitor external field supply conditions. The output drivers provide current limiting functions for connected DC loads and maintain controlled switching behavior during field operation.
The ABB S800 platform supports I/O density scaling through modular backplane communication. Therefore, the DO818 enables compact installation for distributed control configurations requiring multiple 24 VDC switching points.
Firmware and ModuleBus Compatibility
The DO818 uses ABB S800 I/O ModuleBus communication for data exchange with the controller system. The module transfers output status information and diagnostic signals through the ModuleBus interface.
In addition, the S800 I/O family provides firmware flash compatibility management through the engineering configuration environment. The DO818 configuration must match the installed controller and I/O system revision requirements.
Frequently Asked Questions
Q: How many output channels does the ABB DO818 3BSE069053R1 provide?A: The DO818 provides 32 digital output channels arranged as two isolated groups of 16 channels.
Q: What output protection functions are included in the DO818 module?A: Each output channel includes short-circuit protection, over-temperature protection, current limiting, EMC protection, and inductive load suppression.
Q: Does the DO818 require an external 24 VDC field supply?A: Yes. The module uses an external 24 VDC process supply for field outputs, with a typical external current consumption of 40 mA.
Field Installation Guidelines
Install the DO818 module on the ABB S800 I/O carrier according to the approved system installation procedure.
Verify that the ModuleBus connection is correctly seated before applying system power.
Confirm field wiring polarity before connecting 24 VDC output devices.
Separate output wiring from high-voltage power cables to reduce electrical interference.
Connect cable shields according to the site grounding standard where shielded field cables are used.
Check output load ratings before energizing connected actuators, relays, or DC devices.
Verify process voltage supervision signals before placing the module into normal operation.
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ABB DO820 3BSE008514R1 Digital Output Relay Module
Configured for relay-based digital switching in ABB S800 I/O systems, the ABB DO820 3BSE008514R1 (DO820 Digital Output Relay Module) provides direct electrical execution through individually galvanic isolated relay channels. The module handles 8 relay outputs with 24-230 VAC/DC signal capability and 3 A maximum output current.
Hardware Specifications
Parameter
Specification
Model
DO820 3BSE008514R1
Brand
ABB
Product Type
Digital Output Relay Module
Series
S800 I/O
Origin
Sweden
Weight
0.22 kg
Dimensions
4.5 x 10.5 x 12 cm (shipping size)
Operating Temp
Not specified
Power Consumption
Typ. 2.9 W
Signal Specification
230 V AC
Number of Channels
8 relay outputs
Output Type
Normally Open (N.O.) relay outputs
Output Voltage Range
24-230 VAC/DC
Maximum Continuous Output Current
3 A
Rated Insulation Voltage
250 V
Dielectric Test Voltage
2000 V AC
Maximum Field Cable Length
600 m
Event Recording Accuracy
-0 ms / +1.3 ms
Current Consumption +5 V ModuleBus
60 mA
Current Consumption +24 V ModuleBus
140 mA
Mechanics
S800
ABB S800 I/O Relay Output Architecture
The DO820 3BSE008514R1 uses the ABB S800 I/O platform backplane communication structure for module data exchange and output control. The module contains 8 individually isolated relay output channels, and each channel provides electrical separation between the control system interface and field wiring.
Furthermore, the S800 I/O architecture supports I/O density scaling through modular channel expansion. The DO820 receives control commands through the ModuleBus interface and converts digital signals into relay contact switching actions for connected field devices.
Frequently Asked Questions
Q: Does the ABB DO820 3BSE008514R1 provide channel-to-channel isolation?A: Yes. Each relay output channel uses individual galvanic isolation to separate field circuits and reduce electrical interaction between channels.
Q: What type of field signals can the DO820 handle?A: The module supports relay output switching for 24-230 VAC/DC field circuits with a maximum continuous current rating of 3 A per channel.
Q: What is the ModuleBus power consumption of the DO820?A: The module consumes 60 mA from the +5 V ModuleBus supply and 140 mA from the +24 V ModuleBus supply.
Field Installation Guidelines
Install the DO820 module on an ABB S800 I/O mounting arrangement with correct ModuleBus connection.
Verify field voltage levels before connecting relay output terminals.
Separate high-voltage field wiring from low-level signal wiring according to site electrical installation standards.
Use appropriate cable routing methods to minimize electromagnetic interference.
Confirm terminal connections and insulation conditions before energizing the output circuits.
Check relay output states through system diagnostics after installation completion.
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ABB DO821 Digital Output Relay Module
The ABB 3BSE013250R1 DO821, also cataloged as the DO821 Digital Output Relay Module, provides 230 V AC/DC relay switching execution within the ABB S800 I/O system. The module contains 8 individually isolated NC relay output channels with field voltage supervision and ModuleBus diagnostics.
Hardware Specifications
Parameter
Specification
Model
DO821
Brand
ABB
Article Number
3BSE013250R1
Product Type
Digital Output Relay Module
System Platform
ABB S800 I/O
Signal Type
Relay (NC)
Signal Specification
230 V AC/DC, 5-250 V AC/DC, 3 A
Number of Channels
8
HART Support
No
SOE Support
No
Redundancy
No
High Integrity
No
Intrinsic Safety
No
Isolation
Individually isolated channel-to-channel and to circuit common
Maximum Output Voltage
250 V AC
Maximum Continuous Output Current
3 A
Current Limiting
Supported through MTU
Maximum Field Cable Length
600 m
Rated Insulation Voltage
250 V
Dielectric Test Voltage
2000 V AC
Power Dissipation
Typical 2.9 W
Current Consumption +5 V ModuleBus
60 mA
Current Consumption +24 V ModuleBus
140 mA
Current Consumption +24 V External
0
Operating Temp
0 to +55 deg C
Storage Temp
-40 to +70 deg C
Relative Humidity
5 to 95 %, non-condensing
Protection Class
IP20 according to IEC 60529
Weight
0.23 kg
Dimensions
45 mm W x 119 mm H x 102 mm D, 111 mm D including connector
Compatible MTU
TU811, TU813, TU831, TU836, TU837, TU851
Keying Code
CA
ABB S800 ModuleBus Relay Output Diagnostics
The DO821 uses optical isolation barriers, relay drivers, output status LEDs, relay contacts, and EMC protection components for each output channel. Additionally, the module monitors the relay supply voltage derived from the 24 V ModuleBus distribution.
The relay power converter supervision generates a module error signal when the supply voltage disappears. Furthermore, the Warning LED indicates the abnormal condition, and the diagnostic information remains available through the ModuleBus communication interface. The supervision function can be enabled or disabled through configuration parameters.
The S800 I/O architecture supports high I/O density scaling through standardized ModuleBus communication. Therefore, the DO821 integrates directly into ABB distributed control environments where deterministic I/O update behavior and channel-level isolation are required.
Frequently Asked Questions
Q: Does the DO821 support redundant output operation?A: No. The DO821 is a non-redundant digital output module with 8 individually isolated NC relay channels.
Q: How does the module detect relay supply failures?A: The module monitors the 24 V ModuleBus-derived relay supply voltage and reports faults through ModuleBus diagnostics when the voltage disappears.
Q: Can the DO821 outputs be connected to mixed AC and DC field loads?A: The module supports 5-250 V AC/DC relay switching signals within the specified output voltage and current limits.
Field Installation Guidelines
Install the DO821 on approved ABB S800 I/O mounting components with the specified compatible MTU. Verify the keying code before module insertion to prevent incorrect hardware installation.
Route field wiring separately from high-voltage power cables and maintain proper cable segregation according to industrial control cabinet practices. Connect protective earth and shielding according to the cabinet grounding design.
Before commissioning, check relay output wiring, channel status LEDs, ModuleBus communication status, and relay supply supervision parameters. Confirm that connected field devices remain within the rated voltage and current limits.
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ABB DO828 Digital Output Relay Module
The ABB DO828 3BSE069055R1, also cataloged as the DO828 Digital Output Relay Module, executes isolated relay switching operations for S800 I/O systems through 16 channel discrete output interfaces.
Hardware Specifications
Parameter
Specification
Model
DO828 3BSE069055R1
Brand
ABB
Product Type
Digital Output Relay Modules
Origin
Sweden
Weight
0.18 kg
Dimensions
Width 45 mm, Depth 102 mm, 111 mm including connector, Height 119 mm
Operating Temp
0 to +55 deg C
Power Consumption
Typ. 3.5 W
System Platform
ABB S800 I/O
Signal Type
Relay output, normally open (NO)
Number of Channels
16
Output Voltage
5 to 125 VDC / 5 to 250 VAC
Maximum Output Current
2 A continuous
Isolation
Individually isolated channel-to-channel and channel-to-circuit common
Rated Insulation Voltage
250 V
Dielectric Test Voltage
2000 VAC
Maximum Field Cable Length
600 m
HART Support
No
SOE Support
No
Redundancy
No
High Integrity
No
Intrinsic Safety
No
Compatible MTU
TU851
Keying Code
ED
ModuleBus Current Consumption +5 V
45 mA
ModuleBus Current Consumption +24 V
80 mA
External +24 V Consumption
0
ABB S800 I/O Relay Output Architecture
The DO828 integrates relay driver circuits, optical isolation barriers, output status LEDs, relays, and EMC protection components on each output channel. Therefore, every relay output maintains electrical separation between channels and the common circuit reference.
The module receives relay supply supervision through the 12 V distribution available on the ModuleBus. Additionally, the supervision circuit generates module error information when the relay supply voltage disappears. The warning LED indicates the detected condition, and the diagnostic status transfers through the ModuleBus communication interface.
The DO828 supports industrial control applications requiring isolated switching of AC and DC loads. Furthermore, the module provides channel-level status indication through front panel LEDs for fault, run, OSP, and individual channel states.
Frequently Asked Questions
Q: Does the ABB DO828 support channel-to-channel electrical isolation?A: Yes. The DO828 provides individual isolation between channels and between channels and the circuit common.
Q: What type of loads can the DO828 relay outputs control?A: The module supports relay-based switching for loads up to 125 VDC or 250 VAC with a maximum continuous current of 2 A per channel.
Q: How does the module detect relay supply voltage failure?A: The DO828 monitors the 12 V relay supply converter from the ModuleBus and reports module error and warning conditions through the S800 I/O diagnostic system.
Field Installation Guidelines
Install the DO828 on an ABB S800 I/O assembly with the specified TU851 Module Termination Unit. Verify that the MTU keying code matches the module configuration before insertion.
Route field wiring separately from high-energy switching cables to reduce electromagnetic interference. Maintain correct terminal identification during relay load connection because incorrect wiring can affect switching behavior.
Connect protective grounding according to the installation requirements of the control cabinet. Ensure that enclosure protection, environmental conditions, and cable routing follow IEC/EN 61131-2 installation practices.
Before commissioning, verify relay output states through the S800 I/O diagnostic interface and confirm LED status indications for each connected channel.
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ABB DO828 Digital Output Module
The ABB 3BSE069055R1 DO828, also cataloged as the DO828 Digital Output Module, provides relay-based switching execution for 125 VDC and 250 VAC field circuits within the ABB S800 I/O system. The module contains 16 individually isolated relay output channels with optical isolation, relay drivers, status indication, and EMC protection.
Hardware Specifications
Parameter
Specification
Model
DO828
Product ID
3BSE069055R1
Brand
ABB
Product Type
Digital Output Module
Series
S800 I/O
Signal Type
Relay Output, Normally Open (NO)
Signal Specification
5 to 125 VDC / 5 to 250 VAC, maximum 2 A
Number of Channels
16
Output Voltage
Maximum 125 VDC / 250 VAC
Channel Isolation
Individually isolated channel-to-channel and circuit common
HART Support
No
SOE Support
No
Redundancy
No
High Integrity
No
Intrinsic Safety
No
MTU Compatibility
TU851
Keying Code
ED
Origin
Sweden
Weight
0.18 kg
Dimensions
45 mm width x 102 mm depth x 119 mm height
Operating Temp
0 to +55 deg C
Storage Temp
-40 to +70 deg C
Power Consumption
Typical 3.5 W
ModuleBus Current Consumption
+5 VDC: 45 mA; +24 VDC: 80 mA
External +24 VDC Consumption
0
Maximum Field Cable Length
600 m
Rated Insulation Voltage
250 V
Dielectric Test Voltage
2000 VAC
Protection Class
IP20 according to IEC 60529
EMC Compliance
EN 61000-6-4 and EN 61000-6-2
Safety Standards
EN 61010-1, UL 61010-1, EN 61010-2-201, UL 61010-2-201
ABB S800 I/O Relay Output Architecture
The DO828 uses the ABB S800 I/O backplane communication structure for module control and diagnostics. Each output channel contains an optical isolation barrier, relay driver stage, relay switching element, output LED indication, and EMC protection components.
The module supports industrial control circuits requiring isolated relay contacts. Additionally, the relay supply voltage supervision monitors the 12 V distribution from the ModuleBus. If the relay supply disappears, the module generates an error signal and activates the Warning LED. The supervision function can be enabled or disabled through configuration parameters.
The S800 I/O platform provides modular I/O density scaling through distributed ModuleBus communication. Therefore, the DO828 integrates directly with ABB controller systems using standardized I/O addressing and diagnostic handling.
Frequently Asked Questions
Q: Does the ABB DO828 provide channel-to-channel isolation?A: Yes. Each of the 16 relay output channels provides individual isolation between channels and the circuit common.
Q: Does the DO828 require an external 24 VDC field supply?A: No. The module specifies 0 mA external +24 VDC consumption. Relay supply monitoring uses the 12 V distribution available through the ModuleBus.
Q: Which ABB Module Termination Unit is compatible with the DO828?A: The DO828 is designed for use with the ABB TU851 Module Termination Unit and uses the ED keying code.
Field Installation Guidelines
Install the DO828 module on the ABB S800 I/O mounting arrangement with the specified TU851 Module Termination Unit. Verify that the module keying code matches the installed MTU before commissioning.
Connect relay output field wiring according to the specified voltage and current limits. Maintain separation between relay output wiring and sensitive signal cables to reduce electrical interference.
Confirm protective grounding, cabinet bonding, and EMC installation practices before applying field power. Check front LED indicators after startup to verify module operation, channel status, and relay supply supervision status.
Ensure ambient temperature, humidity, pollution degree, and enclosure conditions remain within the specified operating limits.
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ABB DO880 3BSE028602R1 Digital Output Module
Configured for high integrity digital signal switching in ABB System 800xA and safety controller environments, the ABB 3BSE028602R1 (DO880 Digital Output Module) provides direct electrical execution for 24 VDC output channels with SIL3 certified safety operation.
Hardware Specifications
Parameter
Specification
Model
DO880
Brand
ABB
Product ID
3BSE028602R1
Product Type
Digital Output Module
Origin
Sweden
Weight
0.3 kg
Dimensions
102 mm depth x 119 mm height x 45 mm width
Channel Type
Digital Output (DO)
Number of Output Channels
16
Output Voltage
24 VDC
Output Current
0.5 A per output
Safety Classification
SIL3 certified
Configuration Mode
Single or redundant operation
Module Termination Units
TU810, TU812, TU814, TU830, TU833, TU842, TU843, TU852
RoHS Compliance
EU Directive 2011/65/EU
WEEE Category
5. Small Equipment
ABB Industrial Control and Safety I/O Architecture
The DO880 module integrates into ABB S800 I/O systems and supports high integrity digital output control. It provides 16 output channels for switching external field devices through 24 VDC circuits.
Furthermore, the module supports single and redundant configurations according to safety system requirements. The installation must follow the ABB Safety Manual configuration rules to maintain SIL3 safety performance.
The module operates within ABB backplane bus communication structures, where I/O density scaling allows multiple signal modules to be arranged within System 800xA automation platforms. In addition, firmware flash compatibility and controller configuration parameters must match the installed automation system version.
Frequently Asked Questions
Q: Can the DO880 operate in both single and redundant configurations?A: Yes. The DO880 supports single or redundant operation modes. The selected configuration must follow ABB safety manual requirements.
Q: Which Module Termination Units are compatible with the DO880?A: The DO880 can be installed with TU810, TU812, TU814, TU830, TU833, TU842, TU843, and TU852 termination units.
Q: How many digital output channels does the DO880 provide?A: The module provides 16 digital output channels with 24 VDC, 0.5 A output capability.
Field Installation Guidelines
Install the DO880 module using the specified ABB Module Termination Unit before connecting field wiring.
Verify that the safety configuration matches the approved ABB Safety Manual requirements before system commissioning.
Separate digital output wiring from high voltage power cables to reduce electrical interference.
Connect cable shields according to the site grounding standard and automation system installation rules.
Confirm redundant wiring paths and terminal assignments before applying field power.
Check controller hardware configuration and firmware compatibility before replacing or adding modules.
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ABB DO890 Digital Output IS 4 ch
Configured for intrinsic safety digital signal switching in ABB System 800xA I/O environments, the ABB 3BSC690074R1 (DO890 Digital Output IS 4 ch) provides direct electrical execution through four individually galvanically isolated output channels.
Hardware Specifications
Parameter
Specification
Model
DO890
Full Product ID
3BSC690074R1
Brand
ABB
Product Type
I-O Module
Module Function
Digital Output Intrinsic Safety Interface
Output Channel Type
DO
Number of Output Channels
4
Channel Isolation
Individually galvanic isolated channels
Compatible Module Termination Unit
TU890 or TU891
Origin
Sweden
Weight
0.3 kg
Dimensions
102 mm x 119 mm x 45 mm
RoHS Compliance
EU Directive 2011/65/EU
WEEE Category
Category 5 Small Equipment
Industrial Control Bus and I/O Density Characteristics
The ABB DO890 belongs to the System 800xA Select I/O family and provides a digital output interface designed for intrinsic safety applications. The module manages four output channels with individual galvanic isolation, reducing electrical interaction between field circuits.
Furthermore, the module supports ABB I/O density scaling concepts by allowing standardized I/O cabinet configurations through dedicated Module Termination Units. The TU890 or TU891 provides the field connection interface, while the DO890 performs signal processing between the control system and connected intrinsic safety circuits.
The module integrates with ABB industrial control architectures using ABB I/O communication structures. Therefore, engineering teams can maintain consistent module replacement and configuration practices within compatible System 800xA installations.
Frequently Asked Questions
Q: How many output channels does the ABB DO890 provide?A: The DO890 provides four digital output channels. Each channel includes individual galvanic isolation for intrinsic safety interface applications.
Q: Which termination units are compatible with the DO890 module?A: The DO890 is designed for use with ABB Module Termination Units TU890 or TU891.
Q: Does the DO890 provide channel-to-channel electrical isolation?A: Yes. The module specification states that each output channel has individual galvanic isolation to separate connected field circuits.
Field Installation Guidelines
Install the DO890 module according to ABB System 800xA hardware installation procedures.
Use the specified TU890 or TU891 Module Termination Unit for field wiring connections.
Verify that field wiring matches the intrinsic safety requirements of the connected equipment.
Separate intrinsic safety wiring from non-intrinsic safety circuits according to site electrical standards.
Check module seating, terminal connections, and grounding arrangements before system commissioning.
Confirm I/O configuration parameters in the control system before enabling field outputs.
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ABB DOS810 3BSE078768R1 Digital Output Signal Conditioning Module
The ABB DOS810 3BSE078768R1 serves as the primary DOS810 Digital Output Signal Conditioning Module utilized to execute 24 V DC / 0.6 A output switching tasks across ABB Ability System 800xA Select I/O platforms. The module provides one-channel signal conditioning, field device powering, diagnostics, redundancy support, and hot-swap capability for 2-wire devices.
Hardware Specifications
Parameter
Specification
Model
DOS810 3BSE078768R1
Brand
ABB
Product Type
Digital Output Signal Conditioning Module
System Platform
ABB Ability System 800xA Select I/O
Origin
Sweden
Weight
73 g including base
Dimensions
Width 77.9 mm, Depth 105 mm, Height 9.8 mm
Operating Temp
-40 deg C to +70 deg C
Storage Temp
-40 deg C to +85 deg C
Power Consumption
0.36 W
Number of Channels
1
Signal Specification
24 V DC / 0.6 A
Supported Field Devices
2-wire devices
Redundancy
Supported
Hot Swap
Supported
Isolation
Galvanic isolation to system, factory routine tested at 3060 VDC
Field Power
Current limited
Input Voltage Range
19.2 to 30 V
Field Input Robustness
+/-35 V between all terminals
Output Load
40 to 5000 ohm, maximum inductor time constant L/R 50 ms
Diagnostics
Loop supervision, internal hardware supervision, communication supervision, internal power supervision, power injection supervision
Calibration
Factory calibration
Hazardous Area Installation
Supported
IS Barrier
Not supported
Mechanical Standard
IEC 61131-2
Protection Class
IP20 according to IEC 60529
EMC Standard
IEC/EN 61000-6-4, IEC/EN 61000-6-2
Electrical Safety
IEC/EN 61010-1, UL 61010-1, CSA C22.2 No. 61010-1-12, IEC/EN 61010-2-201
Backplane Communication and I/O Density Scaling
The DOS810 operates within the ABB Select I/O architecture, where Ethernet networked I/O modules separate field termination functions from controller-level configuration. Therefore, the module supports flexible cabinet design by allowing single-channel I/O placement independent from traditional centralized marshalling structures.
The Select I/O platform applies I/O density scaling through distributed signal conditioning modules. Furthermore, the DOS810 supports redundant configurations and hot-swap replacement procedures to maintain system availability during maintenance activities.
The module performs digital output conditioning between the automation system and connected 2-wire field devices. It provides galvanic isolation between the system side and field side while maintaining supervised output operation.
Frequently Asked Questions
Q: Does the ABB DOS810 support hot swapping during system operation?A: Yes. The DOS810 supports hot swap replacement within the Select I/O architecture. Actual replacement procedures must follow ABB system maintenance instructions and application configuration requirements.
Q: What type of field devices can connect to the DOS810?A: The DOS810 supports 2-wire field devices requiring a 24 V DC / 0.6 A digital output signal interface.
Q: What diagnostic functions are available on the DOS810?A: The module provides loop supervision for short circuit and open circuit conditions, internal hardware monitoring, communication supervision, internal power supervision, and power injection supervision.
Field Installation Guidelines
Install the DOS810 module within the ABB Select I/O mechanical system according to the approved cabinet layout.
Verify that field wiring matches the specified 24 V DC digital output requirements before energizing the circuit.
Maintain correct separation between field signal wiring and high-voltage power cables to reduce electrical interference.
Connect field cable shields according to the site grounding design and applicable EMC installation practices.
Confirm terminal wiring polarity before commissioning connected 2-wire devices.
Ensure environmental conditions remain within the specified operating temperature, humidity, and pollution limits.
Use approved hazardous area installation procedures when applying the module in classified locations.
Perform loop supervision and output verification tests after installation completion.
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ABB TK801V003 3BSC950089R1 ModuleBus Extension Cable
Configured for ModuleBus signal extension in ABB S800 I/O systems, the ABB TK801V003 3BSC950089R1 (TK801V003 ModuleBus Extension Cable) provides direct physical connection between separated I/O module assemblies through a shielded D-SUB 25 interface.
Hardware Specifications
Parameter
Specification
Model
TK801V003 3BSC950089R1
Brand
ABB
Product Type
ModuleBus Extension Cables
Article Number
3BSC950089R1
Origin
Sweden
Weight
0.1 kg
Dimensions
15.2 x 7.6 x 12.7 cm (shipping size)
Operating Temp
-20 deg C to +70 deg C
Storage Temp
-40 deg C to +85 deg C
Power Consumption
Passive cable connection, no external power consumption
Mechanics
S800
Cable Length
0.3 m
Connector Type
D-SUB 25 male-female
Shielding
Shielded cable construction
Data Rate Support
Up to 10 Mbps
Application
ModuleBus extension between ABB S800 I/O assemblies
ABB S800 ModuleBus Communication Extension
The TK801V003 cable supports ABB industrial control architectures by extending the S800 ModuleBus physical connection. Furthermore, the shielded cable design maintains signal integrity during communication between connected I/O modules.
ABB S800 systems use ModuleBus communication for distributed I/O management. The cable enables installation flexibility by allowing I/O components connected to the same electrical ModuleBus network to be positioned on different DIN rails.
The extension cable uses a D-SUB 25 male-female interface and maintains the required electrical connection path for ModuleBus communication. Additionally, the cable construction supports ABB I/O density scaling by allowing expanded module placement within the same control configuration.
Frequently Asked Questions
Q: What is the primary function of the ABB TK801V003 cable?A: The TK801V003 extends the ABB S800 ModuleBus connection between I/O module assemblies using a shielded D-SUB 25 male-female cable interface.
Q: Does the TK801V003 require an external power supply?A: No. The TK801V003 is a passive extension cable and does not require an external power connection.
Q: Can the TK801V003 be used for separated DIN rail installations?A: Yes. The cable supports ModuleBus extension applications where ABB S800 I/O modules require physical separation between mounting locations.
Field Installation Guidelines
Install the cable according to ABB S800 system installation requirements and ModuleBus connection procedures.
Verify that the D-SUB 25 male and female connectors match the corresponding ModuleBus interfaces before installation.
Maintain proper cable routing to avoid mechanical stress, sharp bending, and interference from high-voltage power conductors.
Connect the cable shield according to the control cabinet grounding practice to maintain electromagnetic compatibility.
Confirm ModuleBus communication status after installation through the ABB system engineering tools.
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ABB TK801V006 3BSC950089R2 ModuleBus Extension Cable
Configured for ModuleBus physical extension in S800 I/O systems, the ABB TK801V006 3BSC950089R2 (TK801V006 ModuleBus Extension Cable) provides direct electrical connection between TB805/TB845 or TB806/TB846 terminal units to extend I/O module installation across separate DIN rails.
Hardware Specifications
Parameter
Specification
Model
TK801V006 3BSC950089R2
Brand
ABB
Product Type
ModuleBus Extension Cable
Article Number
3BSC950089R2
Origin
Sweden
Weight
0.3 kg
Dimensions
17.8 x 2.5 x 17.8 cm
Operating Temp
-20 deg C to +70 deg C
Storage Temp
-40 deg C to +85 deg C
Power Consumption
Passive cable connection, no external power consumption
Mechanical Platform
S800
Cable Length
0.6 m
Connector Type
D SUB 25 male/female connection
Cable Construction
Shielded extension cable
Communication Function
ModuleBus signal extension
Data Rate Support
Up to 10 Mbps
Compatible Terminal Units
TB805/TB845 and TB806/TB846
ABB S800 ModuleBus Communication Characteristics
The TK801V006 extends the electrical ModuleBus connection while maintaining communication between S800 I/O modules installed on different DIN rails. The cable uses a shielded D SUB 25 interface to transfer ModuleBus signals between terminal units.
Furthermore, ABB S800 architecture uses a dedicated backplane-style communication structure for I/O module data exchange. The TK801V006 supports ModuleBus extension requirements without adding active electronic conversion components or external communication nodes.
The cable design supports physical separation of I/O assemblies while keeping the same ModuleBus network segment. Therefore, system designers can distribute S800 I/O modules according to cabinet layout and installation requirements.
Frequently Asked Questions
Q: What is the main function of the ABB TK801V006 cable?A: The TK801V006 extends the electrical ModuleBus connection between compatible ABB S800 terminal units, allowing I/O modules to be mounted on different DIN rails.
Q: Does the TK801V006 require an external power supply?A: No. The TK801V006 is a passive shielded extension cable and does not require independent power input.
Q: Which terminal units are compatible with the TK801V006?A: The cable is designed for use with ABB TB805/TB845 and TB806/TB846 terminal units within S800 I/O installations.
Field Installation Guidelines
Install the TK801V006 between compatible ModuleBus terminal units according to ABB S800 system configuration requirements.
Verify that the D SUB 25 male and female connectors match the corresponding terminal unit interfaces before installation.
Maintain proper cable routing to avoid mechanical stress, excessive bending, and interference from high-power electrical conductors.
Connect the cable shield according to the cabinet grounding design to maintain signal integrity.
Confirm ModuleBus communication after installation through the automation system engineering tools.
Avoid installing the extension cable near strong electromagnetic interference sources without appropriate shielding measures.
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ABB TK802F 3BDM000213R1 Power Supply Cable
Configured for 24 VDC power distribution in ABB AC 800F and S800 I/O systems, the ABB TK802F 3BDM000213R1 (TK802F Power Supply Cable) provides direct physical electrical connection between power supply units and automation hardware assemblies.
Hardware Specifications
Parameter
Specification
Model
TK802F
Full Order Code
3BDM000213R1
Brand
ABB
Product Type
Power Supply Cable
Origin
Sweden
Dimensions
Cable length: 2 m
Operating Temp
Not specified
Power Consumption
Passive cable assembly; no independent power consumption
Rated Voltage
24 VDC
Connection Type
Pre-fabricated cable with wire ferrules
Application
ABB AC 800F controllers, S800 I/O modules, SD802F and SD812F power distribution assemblies
ABB Industrial Control System Cable Integration
The TK802F cable assembly supports ABB PLC and DCS hardware architectures by providing a prepared electrical interface for 24 VDC system power connections. Therefore, it reduces field wiring operations and maintains consistent terminal identification during cabinet installation.
For ABB automation platforms, the cable supports structured power distribution layouts where backplane bus communication velocity, I/O density scaling, and cabinet-level wiring organization are controlled by the host hardware design. The cable itself functions as a passive electrical component and does not process communication signals or execute firmware functions.
The ferrule-equipped conductors provide a defined termination method for industrial terminal blocks. Additionally, installation practices should maintain proper cable routing separation from high-energy switching circuits to reduce electrical interference exposure.
Frequently Asked Questions
Q: Does the ABB TK802F 3BDM000213R1 cable provide communication functions?A: No. The TK802F is a passive power supply cable assembly designed for electrical power connection. It does not provide data communication or protocol conversion.
Q: Can the TK802F be used with ABB S800 I/O power supply modules?A: Yes. The cable is specified for ABB S800 I/O related power distribution applications, including SD802F and SD812F assemblies.
Q: Does the TK802F require firmware configuration after installation?A: No. The cable contains no programmable electronics and requires no firmware update or software configuration.
Field Installation Guidelines
Verify the 24 VDC power source rating before connecting the cable assembly.
Install the ferrule terminals according to the corresponding ABB terminal block wiring diagram.
Keep the cable separated from high-current motor wiring and switching power conductors where possible.
Maintain correct polarity during DC power connection to prevent equipment damage.
Confirm mechanical retention of all terminal connections before system energization.
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ABB 3BDM000210R1 TK 807F Supply Cable
The ABB 3BDM000210R1, also cataloged as the TK 807F Supply Cable, operates as a dedicated power connection component for AC supply distribution between SA 801F / SA 811F safety automation modules and their electrical supply network.
Hardware Specifications
Parameter
Specification
Model
3BDM000210R1
Brand
ABB
ABB Type Designation
TK 807F
Product Type
Prefabricated Cable
Cable Function
Supply Cable with Ferrules
Cable Length
2 m
Rated Voltage
115/230 VAC
Compatible Systems
SA 801F / SA 811F
Connector Configuration
Ferrule Termination
Origin
Sweden
Industrial Control Cable Integration and Electrical Connection
The ABB TK 807F supply cable provides a prefabricated connection path for AC power distribution within ABB safety automation configurations. The cable uses ferrule terminations to support direct cabinet wiring and terminal block installation.
Additionally, the 2 m cable length allows standardized routing between the supply source and SA 801F / SA 811F modules. The insulated conductor structure supports voltage levels up to 230 VAC according to the product specification.
For ABB industrial control systems, cable assemblies such as the TK 807F support I/O density scaling by reducing field wiring preparation time and maintaining consistent termination methods. The cable design also supports organized cabinet layouts with defined power routing paths.
Frequently Asked Questions
Q: What equipment is the ABB 3BDM000210R1 TK 807F designed to connect?A: The TK 807F is specified as a supply cable for SA 801F and SA 811F modules, providing 115/230 VAC power connection through ferrule terminations.
Q: Does the TK 807F include active electronic components?A: No. The TK 807F is a passive prefabricated cable assembly and does not contain processing, communication, or control electronics.
Q: What termination method does the cable use?A: The cable uses ferrule terminations designed for industrial terminal connection and cabinet wiring applications.
Field Installation Guidelines
Install the TK 807F according to the wiring requirements of the connected ABB safety automation hardware.
Verify the AC supply voltage level before connection and ensure correct terminal assignment during cabinet installation.
Route the cable separately from high-current switching conductors where possible to reduce electrical interference. Maintain proper cable bend radius and avoid mechanical stress on the ferrule ends.
Confirm that all ferrule connections are fully inserted and mechanically secured before energizing the system. Use standard industrial grounding and shielding practices when the installation environment requires additional noise protection.
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ABB TK811V015 3BSC950107R1 POF Cable
The ABB TK811V015 3BSC950107R1, also cataloged as the 3BSC950107R1 POF Cable, operates as a dedicated optical communication component for duplex signal transmission within ABB S800 I/O system networks.
Hardware Specifications
Parameter
Specification
Model
TK811V015 3BSC950107R1
Brand
ABB
Product Type
Duplex Plastic Optical Fiber (POF) Cable
Article Number
3BSC950107R1
Spare Model
3BSC950107R1
System Compatibility
ABB S800 I/O
Origin
Sweden
Weight
0.3 kg
Dimensions
25.4 x 7.6 x 25.4 cm
Cable Length
1.5 m
Fiber Type
Duplex Plastic Optical Fiber
Data Rate Support
Up to 10 Mbps
Operating Temp
-20 deg C to +70 deg C
Storage Temp
-40 deg C to +85 deg C
Power Consumption
Passive optical cable, no electrical power consumption
Wavelength
650 nm visible red light
Attenuation
Maximum 3.5 dB/km
Bandwidth
Minimum 5 MHz/km
Numerical Aperture
0.50 +/- 0.02
Connector Polarity
Keyed cross-over (Tx to Rx)
Jacket Material
Orange PVC, UV-resistant and flame-retardant
Bend Radius
15 mm static / 30 mm minimum dynamic
Tensile Load
Maximum 70 N
Industrial Communication and Backplane Network Integration
The ABB TK811V015 3BSC950107R1 uses duplex plastic optical fiber technology to transfer communication signals between compatible ABB S800 system components. Therefore, the cable maintains optical isolation between connected devices while supporting industrial communication requirements.
The cable assembly provides keyed cross-over polarity, which defines the optical transmit and receive direction. In addition, the 650 nm visible light transmission design simplifies field identification and connection verification during installation.
The TK811V015 supports ABB industrial control infrastructure where backplane bus communication velocity and I/O density scaling require stable physical communication links. Because the cable uses optical transmission, it avoids electrical interference effects commonly present in industrial environments.
Frequently Asked Questions
Q: What is the primary function of the ABB TK811V015 3BSC950107R1?
A: The TK811V015 is a 1.5 m duplex POF cable designed for optical communication connections in ABB S800 I/O system installations.
Q: Does the TK811V015 require external electrical power?
A: No. The cable is a passive optical transmission component and does not consume electrical power.
Q: What installation factors affect the optical signal performance?
A: Proper connector alignment, correct Tx to Rx polarity, and maintaining the specified bend radius are required to preserve optical transmission performance.
Field Installation Guidelines
Verify the connector keying before installation to maintain correct Tx to Rx optical polarity.
Install the cable without exceeding the specified static and dynamic bend radius limits.
Avoid mechanical stress on the fiber jacket and connectors during routing.
Keep the orange PVC jacket free from sharp edges, excessive pulling force, and abrasion points.
Confirm connector cleanliness before mating the optical interfaces.
Route the cable separately from sources of mechanical damage or excessive heat exposure.
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ABB 3BSC950107R2 TK811V050 POF Cable
Configured for optical data transmission in ABB automation network connections, the ABB 3BSC950107R2 (TK811V050 POF Cable) provides direct physical signal transmission through a 5 m duplex plastic optical fibre assembly with latching connectors.
Hardware Specifications
Parameter
Specification
Model
3BSC950107R2
Brand
ABB
ABB Type Designation
TK811V050
Product Type
Prefabricated Cable
Cable Type
POF Cable, Duplex Plastic Fibre
Connector Type
Latching Duplex Connector
Cable Length
5 m
Cable Diameter
5 mm
Weight
0.045 kg
Dimensions
Cable length: 5 m; Diameter: 5 mm
Operating Temp
Not specified
Power Consumption
Passive optical cable, no electrical power consumption
HS Code
85447000
Origin
Sweden
Industrial Ethernet and Optical Fibre Connectivity Characteristics
The ABB TK811V050 is a passive optical interconnection component designed for ABB automation system communication assemblies. It transfers optical signals through duplex plastic fibre media and uses latching duplex connectors for secure mechanical retention.
Furthermore, the plastic optical fibre construction supports short-distance cabinet and system interconnections where electrical isolation between connected devices is required. The cable assembly contains no active electronic components and does not require firmware configuration.
The cable supports ABB system communication architectures that require optical media connection, including applications where backplane bus communication velocity and network signal integrity must be maintained across connected automation hardware.
Frequently Asked Questions
Q: Does the ABB 3BSC950107R2 cable require external power supply?A: No. The cable is a passive optical fibre assembly and does not consume electrical power during operation.
Q: What connector configuration does the TK811V050 use?A: The TK811V050 uses a duplex plastic fibre cable configuration with latching duplex connectors.
Q: Can this cable be installed with standard copper communication wiring?A: No. This component is designed specifically for optical fibre connections and requires compatible ABB optical communication interfaces.
Field Installation Guidelines
Verify that both connected optical interfaces support plastic optical fibre communication before installation.
Maintain the specified cable routing path and avoid excessive mechanical stress on the fibre assembly.
Ensure latching connectors are fully engaged to prevent accidental disconnection during cabinet operation.
Keep connector surfaces clean before mating to reduce optical signal attenuation.
Separate optical cable routing from high-voltage power cables where possible to maintain proper cabinet wiring practice.
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DescriptionThe ABB BDPS-11C (3AXD50000000051) is a specialized braking chopper board designed for integration into high-performance industrial drive systems. This component is engineered to manage excess energy generated during motor deceleration, converting it into heat via external braking resistors to prevent overvoltage in the DC link.Features
Designed for high-capacity braking applications.
Supports DC link voltages ranging from 1000 V to 1200 V.
Capable of handling braking power between 250 kW and 1000 kW.
Robust construction for reliable operation in industrial environments.
Compatible with standard ABB drive system architectures.
Technical Specifications
Model
BDPS-11C
Order Code
3AXD50000000051
Input Voltage (DC)
1000 to 1200 V DC link
Max. Braking Power
250 to 1000 kW
Operating Temperature
-15 degC to +45 degC
Tariff Code
8537101190
Installation Guidelines
Ensure the drive system is fully powered down and the DC link capacitors are discharged before attempting to install or replace the BDPS-11C board.
Verify that the board is securely seated in the designated slot within the drive cabinet.
Maintain proper clearance around the braking chopper system to ensure adequate airflow and cooling.
Use appropriate ESD protection when handling the board to prevent damage to sensitive electronic components.
Ensure all electrical connections are tightened to the manufacturer's specified torque requirements to prevent arcing or poor contact.
Compliance and CertificationsThe BDPS-11C is designed to meet international standards for industrial equipment, including CE, UL, and IEC 61800-5-1 compliance.FAQWhat is the primary function of the BDPS-11C?The BDPS-11C acts as a braking chopper, which is essential for dissipating regenerative energy in motor drive applications, ensuring the stability of the DC bus voltage.What is the operating temperature range for this module?This module is rated for operation in environments ranging from -15 degC to +45 degC.
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The Allen-Bradley 2711E-T14C15 is a robust, large-format industrial human-machine interface (HMI) terminal designed for high-capacity process visualization within the legacy PanelView 1400e platform. Operating on an 180 to 264 VAC input, this terminal provides centralized control and monitoring, consolidating complex plant telemetry from multiple remote nodes into a single touch-driven graphic workspace.Features
Large 14-inch color display for detailed plant layouts and historical trend visualization.
Analog resistive touchscreen matrix for precise operator input, compatible with standard industrial gloves.
Dedicated ControlNet communication port for deterministic, high-speed data exchange.
RS-232 serial interface for auxiliary connectivity.
256 KB of onboard nonvolatile flash memory for application graphics and alarm tags.
Replaceable 6189-NL2 backlight module for extended operational life.
ApplicationsThis terminal is suitable for demanding automation environments, including automotive manufacturing, chemical batching, water treatment facilities, and primary metal processing. It is designed to integrate seamlessly with Allen-Bradley PLC-5, SLC 500, and ControlLogix processor families.Technical Specifications
Model
2711E-T14C15
Input Voltage
180 to 264 VAC
Line Frequency
47 to 63 Hz
Display Size
14.0 inches
Memory
256 KB Flash
Communication
ControlNet, RS-232
Backlight
6189-NL2 (Replaceable)
Installation Guidelines
Ensure the terminal is flush-mounted within a sealed, NEMA-rated industrial enclosure to protect against environmental contaminants.
Verify that the power source is within the 180-264 VAC range before connection.
Maintain proper clearance around the unit to ensure adequate ventilation and prevent thermal stress.
Use shielded communication cables for ControlNet and RS-232 connections to minimize EMI interference.
Always power down the unit before performing maintenance, such as replacing the 6189-NL2 backlight module.
Handle the touchscreen surface with care to avoid scratching or damage to the resistive overlay.
FAQIs this unit still in production? No, the 2711E-T14C15 is part of the legacy PanelView 1400e series and is classified as discontinued/obsolete.What controllers are compatible with this HMI? This terminal is designed for integration with Allen-Bradley PLC-5, SLC 500, and ControlLogix systems via the ControlNet network.Can the backlight be replaced? Yes, the display illumination is provided by a replaceable 6189-NL2 backlight module.
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DescriptionThe Siemens 6ES5331-5AA11 is a specialized diagnostic test module engineered for the Simatic S5-130 and S5-150 series programmable logic controller systems. This hardware tool facilitates rigorous validation of backplane signals, I/O channel integrity, and rack communication protocols during the commissioning or maintenance phases of industrial automation projects. By providing a controlled environment to simulate signal states and monitor backplane traffic, the module enables engineers to pinpoint logic faults and hardware failures in complex environments such as heavy manufacturing and power distribution.Features
Designed specifically for Simatic S5-130 and S5-150 rack systems.
Facilitates backplane signal validation and diagnostic testing.
Supports manual and semi-automatic test cycles for hardware verification.
Assists in verifying electrical contact, signal propagation, and internal supply voltage status.
Reduces Mean Time To Repair (MTTR) by allowing isolated hardware troubleshooting.
ApplicationsThis module is primarily utilized in industrial environments for hardware fault isolation, system commissioning, and preventative maintenance of legacy Simatic S5 controller architectures. It is suitable for continuous-process applications where high availability is required.Technical Specifications
Model
6ES5331-5AA11
Brand
Siemens Simatic S5
Operating Temperature
0 to 55 degC
Power Consumption
Standard backplane power (S5-130/150)
Functionality
Backplane signal validation and diagnostic testing
Compatibility
Siemens Simatic S5-130 and S5-150 series
Installation Guidelines
Ensure the PLC rack power is disconnected before inserting or removing the module.
Handle the module using standard ESD (Electrostatic Discharge) protection practices to prevent damage to internal circuitry.
Ensure the module is fully seated in the designated backplane slot to maintain proper electrical contact.
Verify that the rack backplane is free of debris or oxidation before installation.
Consult the relevant Simatic S5 system manual for specific diagnostic procedures and software configuration requirements.
FAQWhat is the primary purpose of the 6ES5331-5AA11?This module is a diagnostic tool used to validate backplane signals and hardware integrity within Siemens Simatic S5-130 and S5-150 controller racks, helping to isolate faults without replacing entire system components.Is this module compatible with other S5 series PLCs?The 6ES5331-5AA11 is specifically designed for the S5-130 and S5-150 series. It is not intended for use in other S5 series architectures unless explicitly stated in the specific system documentation.
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DescriptionThe General Electric IC660EBD024 is a Genius I/O electronics assembly designed for industrial automation applications. As part of the GE Genius I/O product line, this module provides reliable signal processing and communication capabilities within a distributed control architecture. It is engineered to support robust I/O operations in demanding industrial environments, offering high levels of electrical isolation and diagnostic feedback.Features
Integrated block-to-block isolation rated at 850 V for enhanced system protection.
Comprehensive output diagnostics, including switch fault detection.
Flexible operating voltage range of 10 to 30 V DC.
Designed for high-reliability performance with a typical DC power requirement of 150 mA.
Wide operating temperature range suitable for standard industrial control cabinets.
Technical Specifications
Model
IC660EBD024
Product Line
Genius I/O
Operating Voltage
10 to 30 V DC
Block to Block Isolation
850 V
Max Output Current
0.5 A per circuit
Min Heat Dissipation
11 Watts (with 8 inputs)
Max Heat Dissipation
18 Watts (with 32 outputs)
Operating Temperature
0 to 60 degC
Storage Temperature
-40 to 100 degC
Humidity
5 to 95 percent (non-condensing)
Installation Guidelines
Ensure the control system is powered down before installing or removing the electronics assembly to prevent electrical damage.
Mount the module in a clean, dry, and well-ventilated enclosure to maintain the specified operating temperature range.
Use appropriate shielded cabling for I/O signals to minimize electromagnetic interference (EMI).
Verify that all terminal connections are secure and that the module is properly seated in the Genius I/O block housing.
Maintain proper grounding practices to ensure the integrity of the 850 V isolation barrier.
FAQWhat is the primary function of the IC660EBD024?The IC660EBD024 serves as an electronics assembly for the Genius I/O system, facilitating the interface between field devices and the controller via the Genius I/O communication network.What are the power requirements for this module?The module operates on a DC voltage range of 10 to 30 V. It typically draws 150 mA of current, with a maximum requirement of 300 mA under load.Does this module provide diagnostic capabilities?Yes, the IC660EBD024 includes built-in output diagnostics, specifically designed to detect switch faults, which assists in troubleshooting and maintaining system uptime.
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Description
The Honeywell 620-0033 is a parallel link driver module designed for the IPC 620 Series industrial control systems. This module facilitates reliable parallel data communication between IPC 620 controller modules and associated I/O subsystems. Engineered for mission-critical environments, it ensures deterministic timing and high-integrity signal transmission, which are essential for maintaining operational stability in complex industrial processes.
Features
Designed for seamless integration with IPC 620 Series backplanes.
Provides robust parallel data interface capabilities for system expansion.
Includes internal signal conditioning and buffering to maintain data integrity.
Supports continuous operation in demanding industrial environments.
Features integrated diagnostics for fault detection and status monitoring.
Applications
This module is suitable for use in various industrial sectors, including power generation, petrochemical refining, mining operations, and automated manufacturing systems where reliable, high-speed parallel communication is required.
Technical Specifications
Model
620-0033
Brand
Honeywell
Series
IPC 620 Series
Product Type
Parallel Link Driver Module
Operating Temperature
0 to 60 deg C
Mounting
IPC 620 Series rack or backplane
Communication Method
Parallel bus link
Installation Guidelines
Ensure the system power is disconnected before installing or removing the module from the IPC 620 backplane.
Verify that the module is correctly seated in the rack to ensure proper electrical contact with the backplane bus.
Maintain adequate ventilation within the control cabinet to ensure the module operates within its specified temperature range (0 to 60 deg C).
Handle with care to prevent electrostatic discharge (ESD) damage to internal components.
Ensure all parallel cabling is routed away from high-EMI sources to maintain signal integrity.
FAQ
What is the primary function of the 620-0033 module?The 620-0033 acts as a parallel link driver, managing data communication between IPC 620 Series modules and peripheral I/O devices.
Is this module compatible with other IPC series?The 620-0033 is specifically engineered for the IPC 620 Series architecture. It is recommended to verify system compatibility with your specific IPC 620 rack configuration.
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