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The ABB DSAO120A (3BSE018293R1) is an analog output module designed for the Advant S100 I/O system. This board provides high-precision signal conversion and reliable output control for industrial automation applications, supporting both current and voltage signal ranges to interface with a variety of field devices.Features
Supports multiple output ranges: 4–20 mA, 0–10 VDC, and ±10 VDC.
High-resolution 16-bit output for precise process control.
Robust isolation: 250 VAC channel-to-channel and 1500 VAC channel-to-backplane.
Low power consumption of ≤2 W, powered via the system backplane.
Compact design optimized for Advant S100 rack mounting.
Technical Specifications
Model
DSAO120A
Order Code
3BSE018293R1
Output Current
4–20 mA
Output Voltage
0–10 VDC, ±10 VDC
Resolution
16-bit
Accuracy
±0.05% of full scale at 25 degC
Temperature Drift
±0.005%/degC
Supply Voltage
24 VDC (±10%)
Power Consumption
≤2 W
Installation Guidelines
Ensure the system power is disconnected before installing or removing the module from the S100 I/O rack.
Handle the module using proper ESD (Electrostatic Discharge) protection measures to prevent damage to internal components.
Verify that the backplane connector is clean and free of debris before seating the module.
Ensure proper grounding of the I/O rack to maintain signal integrity and safety isolation.
Route analog signal cables away from high-voltage or high-EMI sources to minimize interference.
FAQWhat is the primary function of the DSAO120A module?The DSAO120A is an analog output board used in ABB Advant S100 I/O systems to convert digital control signals from the controller into analog current or voltage signals for field instrumentation.Is this module compatible with other S100 I/O components?Yes, the DSAO120A is designed specifically for the S100 I/O series and is intended for use within compatible Advant controller racks.
9 dalam stok
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9 dalam stok
Pengiriman dalam waktu 48 jam, bayar setelahnya
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DescriptionThe ABB 086444-001, also identified as the MPRC Scanning Board, is a specialized printed wiring assembly (PWA) designed for industrial control applications. This module features direct fiber optic connectivity, facilitating high-speed and reliable data communication within the control system architecture. It is engineered to perform critical scanning functions while maintaining robust isolation from the backplane.Features
Direct fiber optic interface for enhanced signal integrity and noise immunity.
High-voltage optical isolation rated at 2500 VDC.
Supports cable lengths up to 300 meters per channel.
Designed for integration into standard ABB control system backplanes.
Wide operating temperature range suitable for industrial environments.
Technical Specifications
Product Model
086444-001 (MPRC)
Manufacturer
ABB
Back-plane Power
+5 V @ 1.2 A
Isolation
2500 VDC optical
Max Cable Length
300 m per channel
Operating Temperature
0 degC to +60 degC
Storage Temperature
-40 degC to +85 degC
Humidity
5% to 95% RH (non-condensing)
Installation Guidelines
Ensure the system power is completely disconnected before inserting or removing the scanning board from the backplane.
Handle the module by the edges to prevent electrostatic discharge (ESD) damage to sensitive components.
Verify that the fiber optic connections are clean and properly seated to maintain signal integrity.
Ensure the module is securely fastened to the rack to prevent vibration-induced disconnection.
Maintain adequate ventilation in the cabinet to ensure the ambient temperature remains within the specified 0 degC to +60 degC range.
FAQWhat is the primary function of the 086444-001 MPRC board?The 086444-001 is a scanning board used for data acquisition and communication within ABB control systems, specifically utilizing direct fiber optic interfaces for signal transmission.What is the maximum fiber optic cable length supported?This module supports a maximum cable length of 300 meters per channel.Is this module hot-swappable?It is standard industrial practice to power down the associated backplane or rack before installing or removing I/O or communication modules to prevent electrical shorts or data corruption.
9 dalam stok
Pengiriman dalam waktu 48 jam, bayar setelahnya
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7 dalam stok
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DescriptionThe ABB DSAO130 is a high-density analog output module designed for the Advant S100 I/O system. This module provides 16 channels of analog output, supporting flexible configuration for various industrial control applications. As a critical component in the S100 I/O family, the DSAO130 is engineered to provide reliable signal conversion and output control for actuators, valves, and other analog-controlled field devices.Features
16-channel analog output density for space-efficient control cabinet design.
Configurable output ranges including 0-10 V and 0-20 mA.
Designed for seamless integration with the ABB Advant S100 I/O architecture.
Robust construction suitable for demanding industrial environments.
ApplicationsThe DSAO130 is typically utilized in process automation environments such as power generation, chemical processing, and water treatment facilities where precise analog control of field instrumentation is required via the Advant S100 I/O bus.Technical Specifications
Product Model
DSAO130
Spare Model
57120001-FG
Number of Channels
16
Output Types
0-10 V, 0-20 mA
Manufacturer
ABB
Weight
0.44 kg
Installation Guidelines
Ensure the system power is disconnected before installing or removing the module from the S100 I/O rack.
Handle the module using proper ESD (Electrostatic Discharge) precautions to prevent damage to internal circuitry.
Verify that the module is firmly seated in the backplane connector to ensure reliable communication and power distribution.
Route analog signal wiring away from high-voltage AC lines and high-EMI sources to minimize signal interference.
Ensure proper grounding of the I/O rack to maintain signal integrity and safety standards.
FAQIs the DSAO130 still in production?No, the DSAO130 has been discontinued by the manufacturer. We provide this module as a refurbished or surplus spare part to support legacy system maintenance.What is the difference between the DSAO130 and the 57120001-FG?The 57120001-FG is the alternate spare part number for the DSAO130 module; they refer to the same hardware specification.
7 dalam stok
Pengiriman dalam waktu 48 jam, bayar setelahnya
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3 dalam stok
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DescriptionThe ABB DSSS171 (3BSE005003R1) is a specialized voting unit designed for the Advant S100 I/O system. This module provides reliable signal processing and voting logic capabilities within industrial control environments, ensuring high availability and fault tolerance for critical automation loops. It is engineered to handle specific voltage and current requirements, facilitating seamless integration into existing Advant OCS or S100-based architectures.Features
Designed for Advant S100 I/O system compatibility.
Integrated voting logic functionality for redundant control schemes.
Robust construction suitable for demanding industrial environments.
Optimized for low power consumption and high signal integrity.
Technical Specifications
Product Model
DSSS171 / 3BSE005003R1
Function
Voting Unit
Supply Voltage
24 V DC
Module Consumption
45 mA
Isolation
500 V AC channel-to-bus
Operating Temperature
0 degC to +60 degC
Storage Temperature
-40 degC to +85 degC
Relative Humidity
5 to 95 % RH (non-condensing)
Installation Guidelines
Ensure the control system is powered down before inserting or removing the DSSS171 module from the S100 I/O rack.
Verify that the module is securely seated in the designated slot to ensure proper backplane connectivity.
Maintain proper grounding practices to protect against EMI and electrostatic discharge (ESD).
Ensure adequate ventilation in the cabinet to keep the ambient temperature within the specified 0 to 60 degC operating range.
Route signal cables away from high-voltage power lines to prevent electromagnetic interference.
FAQWhat is the primary function of the DSSS171 module?The DSSS171 is a voting unit used within the ABB Advant S100 I/O system to perform logical voting operations, typically used in applications requiring redundant signal verification.What are the power requirements for this unit?The module operates on a 24 V DC supply and has a current consumption of approximately 45 mA.Is this module suitable for high-humidity environments?The module is rated for operation in environments with 5 to 95 percent relative humidity, provided the conditions are non-condensing.
3 dalam stok
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4 dalam stok
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DescriptionThe ABB 3BHE012551R0001 (UAD142 A) is a specialized HVDC power module engineered for high-voltage direct current transmission applications. This module is designed to manage significant power loads in demanding industrial environments, providing reliable performance in critical energy infrastructure.Features
Robust design for high-voltage power conversion
Designed for integration into HVDC systems
Supports high nominal DC voltage and current ratings
Optimized for thermal efficiency under heavy load conditions
ApplicationsThis power module is specifically utilized in HVDC (High Voltage Direct Current) transmission systems, supporting power conversion and distribution infrastructure where high-capacity electrical management is required.Technical Specifications
Product Model
3BHE012551R0001 / 3BHE012552P201 / UAD142 A
Nominal DC Voltage
4,200 V DC
Application Voltage
+/- 525 kV
Rated DC Current
4,500 A
Peak Non-Repetitive Current
6,000 A (for 1 s)
Power Dissipation
28 kW @ 4 kA
Control Power
24 V DC
Operating Temperature
-40 to +45 degC (ambient oil)
Storage Temperature
-50 to +85 degC
Humidity
<= 95% RH
Installation Guidelines
Ensure the module is installed in an environment compliant with the specified ambient oil temperature range.
Handle with care to prevent damage to sensitive power electronics.
Verify that all electrical connections are secured and rated for the intended high-voltage and high-current operation.
Ensure proper grounding and isolation protocols are followed according to the specific HVDC system documentation.
Maintain adequate ventilation or cooling systems to manage the power dissipation of 28 kW during operation.
FAQWhat is the primary application for the UAD142 A module?This module is designed for HVDC power systems, specifically for high-voltage transmission and conversion applications.What is the rated DC current for this unit?The module is rated for a nominal DC current of 4,500 A, with a peak non-repetitive current capacity of 6,000 A for 1 second.
4 dalam stok
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8 dalam stok
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DescriptionThe ABB CAO10-P (Order Code: 3BDH000723R1M211) is a high-performance analog output module designed for industrial control systems. It provides reliable signal conversion and distribution, supporting precise control of field devices in demanding automation environments. This module is engineered for robust performance, featuring channel-by-channel isolation and support for redundant operation, ensuring high availability in critical process control applications.Features
16 analog outputs with configurable signal ranges (0/4 to 20 mA).
Supports digital communication with field devices via HART protocol (Version 5.0 / 5.1).
Channel-by-channel isolation for improved signal integrity and fault tolerance.
Integrated monitoring of loads and module health status.
Capable of redundant operation to meet high-reliability system requirements.
Maximum load capacity of 700 Ohm.
ApplicationsThis analog output module is typically utilized in distributed control systems (DCS) for process automation, including chemical processing, power generation, and oil and gas infrastructure. It is ideal for driving actuators, valves, and other field instrumentation requiring precise current or voltage control.Technical Specifications
Product Model
CAO10-P 3BDH000723R1M211
Number of Channels
16
Output Signals
0/4-20 mA, 0-10 V DC
Output Resolution
12-bit
Max Load
700 Ohm
Power Supply
24 V DC
Isolation
500 V AC
Operating Temperature
0 degC to +60 degC
Storage Temperature
-40 degC to +85 degC
Humidity
5-95% RH (non-condensing)
Installation Guidelines
Ensure the system power is disconnected before installing or removing the module from the rack.
Handle the module using ESD-safe practices to prevent damage to internal electronic components.
Verify that the module is securely seated in the designated backplane slot to ensure proper electrical contact.
Route signal cables away from high-voltage lines and high-EMI sources to maintain signal accuracy.
Ensure adequate ventilation in the cabinet to maintain operating temperatures within the specified 0 to 60 degC range.
Check all terminal connections for proper tightness and polarity before applying power.
FAQWhat is the primary function of the CAO10-P module?The CAO10-P is an analog output module used to convert digital control signals from the PLC/DCS into analog current or voltage signals (4-20 mA or 0-10 V) to drive external field devices.Does this module support HART communication?Yes, the module supports digital communication with HART-compatible field devices (Version 5.0 / 5.1), allowing for device configuration and diagnostics alongside the analog signal.Is this module suitable for redundant systems?Yes, the CAO10-P is designed to be capable of redundant operation, which is essential for applications requiring high fault tolerance and continuous uptime.
8 dalam stok
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2 dalam stok
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DescriptionThe ABB YXU173E (Order Code: YT204001-JK) is a specialized pulse transformer control unit designed for industrial power electronics and control systems. This PC board serves as a critical interface component, facilitating precise signal processing and pulse generation within ABB control architectures. It is engineered to maintain signal integrity in demanding environments, ensuring reliable communication between the control logic and power switching stages.Features
Integrated pulse transformer circuitry for signal isolation and impedance matching.
High-resolution control capabilities suitable for complex power regulation tasks.
Robust design intended for integration into standard ABB control cabinets and rack systems.
Designed for high-reliability industrial operation.
ApplicationsThis module is typically utilized in industrial power conversion systems, variable frequency drives, and heavy-duty control applications where pulse width modulation and signal isolation are required to manage high-voltage switching components.Technical Specifications
Product Model
YXU173E YT204001-JK
Component Type
Pulse Transformer Control Unit / PC Board
Manufacturer
ABB
PWM Resolution
16-bit
Digital I/O
24x (5-30V DC)
Isolation Rating
3000Vrms
Operating Temperature
-40 degC to +85 degC
Tariff Code
8537101190
Installation Guidelines
Ensure the system power is fully disconnected before installing or removing the PC board to prevent electrical damage or injury.
Handle the module using proper ESD (Electrostatic Discharge) precautions to protect sensitive onboard components.
Verify that the board is securely seated in its designated slot and that all edge connectors are clean and free of debris.
Ensure adequate ventilation within the cabinet to maintain the operating temperature within the specified -40 degC to +85 degC range.
Route signal cables away from high-voltage power lines and sources of electromagnetic interference (EMI) to maintain signal accuracy.
FAQIs this board compatible with other ABB series?The YXU173E is a specific component designed for particular ABB control systems. Please verify your system's parts list or the original equipment manual to ensure compatibility with your specific drive or control unit model.What should I do if the module shows a communication error?First, verify that the board is firmly seated in the backplane. Check for any physical damage to the connectors or traces. If the error persists, ensure that the input voltage levels (5-30V DC) are within the specified range and that there is no external interference affecting the signal lines.
2 dalam stok
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2 dalam stok
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DescriptionThe ABB AI930N is a HART-enabled analog input module designed for the S900 I/O series. This module provides high-precision signal acquisition for industrial automation systems, allowing for the integration of field devices that support the HART communication protocol. It is engineered to perform in demanding process control environments, offering reliable data conversion and diagnostic capabilities for analog field instruments.Features
HART protocol support for bi-directional communication with field devices.
Designed for integration within the ABB S900 remote I/O system architecture.
Supports standard analog signal processing for process instrumentation.
Robust construction suitable for industrial process control applications.
Facilitates remote configuration and monitoring of connected field sensors.
ApplicationsThe AI930N module is typically deployed in process industries such as oil and gas, chemical processing, power generation, and water treatment. It is used to interface field-mounted transmitters (such as pressure, temperature, or flow sensors) with the main control system, enabling both primary process variable monitoring and secondary HART diagnostic data acquisition.Technical Specifications
Product Model
AI930N
Spare Model / Order Code
3KDE175513L9300
Manufacturer
ABB
Module Type
HART Analog Input Module
Series
S900 I/O
Weight
0.12 kg
Installation Guidelines
Ensure the system power is disconnected before installing or removing the module from the S900 rack.
Handle the module using ESD-safe practices to prevent damage to internal electronic components.
Verify that the module is correctly seated in the designated slot and that the locking mechanism is fully engaged.
Ensure that field wiring is properly shielded and routed away from high-voltage power lines to minimize electromagnetic interference (EMI).
Check that the terminal assignments match the specific wiring diagram for the AI930N to ensure correct polarity and signal integrity.
FAQWhat is the primary function of the AI930N module?The AI930N is an analog input module that supports HART communication, allowing it to read analog process values while simultaneously accessing digital diagnostic data from smart field devices.Is this module compatible with other S900 series components?Yes, the AI930N is designed specifically for the ABB S900 I/O system. Please verify your system configuration and backplane compatibility before installation.
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ABB TK811V150 S800 ModuleBus Optical Cable
Configured for optical ModuleBus communication in ABB S800 systems, the ABB TK811V150 (TK811V150 Duplex Plastic Optical Fiber Cable) provides a 15 m physical optical link between compatible ModuleBus nodes.
Hardware Specifications
Parameter
Specification
Model
TK811V150
Product ID
3BSC950107R3
Brand
ABB
Series
S800
Product Type
Duplex Plastic Optical Fiber Cable
Application
Optical ModuleBus connection
Fiber Type
Plastic Optical Fiber (POF)
Cable Length
15 m
Cable Configuration
Duplex
Connector
Prefabricated connectors
Cable Diameter
5 mm
Weight
0.125 kg
Dimensions
15 m cable length; 5 mm cable diameter
Mechanics
S800
Optical ModuleBus Communication
The TK811V150 carries ModuleBus communication through a duplex plastic optical fiber path. Therefore, the communication link uses optical transmission rather than a copper electrical signal path.
The POF construction provides electrical isolation between connected nodes. In addition, the optical path does not form a conductive signal path for electromagnetic interference. Consequently, the cable can separate the communication medium from electrical noise sources associated with industrial control wiring.
The 15 m cable length defines the physical connection supplied by this model. Furthermore, the prefabricated construction reduces field termination work and preserves the specified connector arrangement.
For S800 installations, the cable functions as a physical ModuleBus interconnection component. However, the supplied data does not specify communication velocity, optical attenuation, wavelength, or receiver sensitivity, so these values should not be inferred from the model number.
Frequently Asked Questions (FAQ)
Q: Does the TK811V150 require an electrical power connection?
A: No. The TK811V150 is a passive optical cable and has no specified power consumption.
Q: What is the physical cable length?
A: The TK811V150 has a specified cable length of 15 m.
Q: Can the cable length or optical performance be extended by field splicing?
A: The supplied data identifies the product as a prefabricated cable. It does not specify field splicing procedures or permitted modifications. Therefore, installation should retain the supplied cable and connector configuration.
Field Installation Guidelines
Verify the complete ABB part number, 3BSC950107R3, before installation.
Confirm that both connected devices support the required optical ModuleBus interface.
Route the cable away from mechanical pinch points, sharp edges, and excessive bending.
Do not pull the cable by its optical connectors during installation.
Keep connector interfaces clean and protected from dust before mating.
Maintain the factory-installed connector configuration unless ABB documentation explicitly permits modification.
Avoid routing practices that place continuous mechanical stress on the fiber cable.
After installation, verify that both optical connectors are fully seated and mechanically latched.
If communication faults occur, inspect connector seating, cable routing, visible damage, and fiber continuity before replacing system hardware.
Do not assign an operating temperature, minimum bend radius, attenuation, or optical transmission limit unless the applicable ABB installation documentation specifies the value
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ABB BDM000150R1 TK 821F Serial Cable
The ABB BDM000150R1, also cataloged as the TK 821F Serial Cable, provides a two-channel serial connection between the FI 820F interface and TB 870F terminal block. The cable incorporates integral connectors and has a specified length of 0.5 m.
Hardware Specifications
Parameter
Specification
Model
BDM000150R1
Product ID
3BDM000150R1
ABB Type Designation
TK 821F
Brand
ABB
Product Type
Prefabricated Cable
Cable Function
Serial Cable, 2 channel
Cable Length
0.5 m
Connectors
Integral connectors
Connection
FI 820F to TB 870F
Compatible Terminal Block
TB 870F
Equivalent Part
DFA 021
Voltage Classification
Not specified
Weight
Not specified; ABB database lists 0 kg
Dimensions
Length: 0.5 m; other dimensions not specified
WEEE Category
Product Not in WEEE Scope
HS Code
854442
Customs Tariff Number
85444210
Serial Interface and Cable Configuration
The TK 821F uses a prefabricated two-channel cable assembly with integral connectors. It connects the FI 820F interface directly to the TB 870F terminal block. Therefore, the cable provides the physical serial interconnection without requiring field termination of individual conductors.
The specified cable length is 0.5 m. ABB also identifies the DFA 021 as an identical cable designation. Because the supplied documentation does not define conductor allocation, pin assignment, shielding construction, or electrical interface levels, those parameters should be verified against the associated FI 820F and TB 870F documentation before replacement or wiring work.
Frequently Asked Questions (FAQ)
Q: What equipment does the ABB TK 821F connect?
A: The cable connects an FI 820F interface to a TB 870F terminal block and supports two serial channels.
Q: Does the TK 821F require field-installed connectors?
A: No. The supplied description specifies integral connectors as part of the prefabricated cable assembly.
Q: Is the TK 821F RoHS compliant?
A: No. The supplied ABB data explicitly identifies the product as not RoHS compliant.
Field Installation Guidelines
Verify the cable designation, product ID, and connector configuration before installation.
Confirm that the receiving equipment is the specified FI 820F interface and TB 870F terminal block.
Isolate system power according to the applicable site maintenance procedure before making or removing connections.
Inspect both integral connectors for mechanical damage, contamination, or bent contacts.
Route the serial cable separately from high-current power conductors where practical to reduce electromagnetic interference.
Avoid sharp bends, excessive tensile loading, crushing, or repeated mechanical movement of the cable.
Do not modify the prefabricated connector assembly unless ABB documentation explicitly permits modification.
After installation, verify connector engagement and cable routing before restoring system power.
Check serial communication after installation and confirm that both intended channels operate correctly.
Use the applicable ABB wiring documentation to verify pin assignments and shielding or grounding requirements because those details are not specified in the supplied product data.
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ABB TK821V020 Battery Cable
Configured for battery power connection within ABB prefabricated cable assemblies, the ABB TK821V020 (TK821V020 Battery Cable) provides a direct physical connection between the battery circuit and the associated ABB control hardware. The cable has a specified length of 2.0 m and is supplied as a prefabricated cable.
Hardware Specifications
Parameter
Specification
Model
TK821V020
Product ID
3BSC950202R1
Brand
ABB
Product Type
Prefabricated Cable
Cable Function
Battery Cable
Cable Length
2.0 m
Origin
Sweden / Germany
Product Net Weight
0.1 kg
Gross Weight
0.1 kg
Dimensions
Cable length: 2.0 m; other dimensions not specified
Operating Temp
Not specified in supplied data
Power Consumption
Passive cable; no power consumption specified
Customs Tariff Number
85389099
UNSPSC
39120000
WEEE Category
Product Not in WEEE Scope
Minimum Order Quantity
1 piece
Order Multiple
1 piece
Product Status
New
Made To Order
No
Selling Unit
piece
ABB Industrial Control and Cable Integration
The TK821V020 is a passive battery cable, so it does not perform signal processing, protocol conversion, or active control functions. Instead, it provides the physical electrical path required by the associated ABB hardware.
Because the supplied documentation does not specify conductor size, connector type, pin assignment, insulation rating, or maximum current, these values should be verified against the applicable ABB system documentation before installation.
The cable length is specified as 2.0 m. Therefore, installation should maintain the cable route without introducing unnecessary mechanical tension, excessive bending, or interference with adjacent power and signal wiring.
Frequently Asked Questions (FAQ)
Q: What is the specified cable length of the ABB TK821V020?
A: The specified cable length is 2.0 m.
Q: Does the TK821V020 consume electrical power?
A: No active power consumption is specified because the TK821V020 is a passive prefabricated battery cable.
Q: Are the conductor size and connector pinout specified in the supplied data?
A: No. The supplied ABB data identifies the product as a Battery Cable but does not specify conductor size or connector pin assignment. Refer to the applicable system wiring documentation before termination or replacement.
Field Installation Guidelines
Confirm the complete part number 3BSC950202R1 / TK821V020 before installation.
Verify the cable destination against the applicable ABB system wiring diagram.
Confirm connector orientation and mating compatibility before applying electrical power.
Route the cable away from sources of mechanical abrasion and avoid sharp bends.
Do not apply tensile load to the cable or connector during installation.
Keep battery wiring separated from high-current switching conductors where the system installation rules require separation.
Inspect connectors and cable insulation for mechanical damage before energizing the circuit.
Verify polarity and electrical continuity according to the applicable ABB wiring documentation.
Do not substitute a cable with different conductor, connector, or length specifications unless ABB documentation permits the substitution.
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ABB TK850V007 3BSC950192R1 CEX-Bus Extension Cable
The ABB TK850V007 3BSC950192R1, also cataloged as the TK850V007 CEX-Bus Extension Cable, provides a 0.7 m physical connection for CEX-Bus extension within ABB control hardware. The cable uses prefabricated construction and requires a TK851 CEX-Bus terminator when installed.
Hardware Specifications
Parameter
Specification
Model
TK850V007 3BSC950192R1
Brand
ABB
Product Type
Prefabricated Cable
Function
CEX-Bus Extension Cable
CEX-Bus Requirement
TK851 CEX-Bus terminator required
Cable Length
0.7 m
Product Net Depth / Length
700 mm
Product Net Height
6 mm
Product Net Width
13 mm
Product Net Weight
0.2 kg
HS Code
854442
Customs Tariff Number
85444210
WEEE Category
Product Not in WEEE Scope
ABB CEX-Bus Extension Characteristics
TK850V007 provides the physical cable path required for CEX-Bus extension between compatible ABB control-system components. The supplied cable length is 0.7 m, while the documented physical dimensions are 700 mm x 13 mm x 6 mm.
The cable is supplied as a prefabricated assembly. Therefore, field fabrication of the cable connection is not part of the specified product configuration. Furthermore, ABB specifies the use of a TK851 CEX-Bus terminator with TK850V007.
The cable itself is a passive interconnection component. Consequently, it has no separately specified power-consumption rating.
Frequently Asked Questions
Q: What is the specified cable length of TK850V007 3BSC950192R1?A: The specified cable length is 0.7 m, corresponding to a product net length of 700 mm.
Q: Is a terminator required when using TK850V007?A: Yes. The supplied ABB data specifies that TK850V007 requires a TK851 CEX-Bus terminator.
Q: Does TK850V007 consume electrical power?A: No. TK850V007 is a passive prefabricated cable and has no separately specified power-consumption requirement.
Field Installation Guidelines
Verify the cable part number before installation: TK850V007, 3BSC950192R1.
Confirm that the connected equipment supports the ABB CEX-Bus interface.
Install the TK851 CEX-Bus terminator as specified for the TK850V007 configuration.
Route the cable without excessive bending, crushing, or mechanical tension.
Keep the cable separated from sources of strong electromagnetic interference where practical.
Do not modify the prefabricated cable assembly unless the applicable ABB installation documentation explicitly permits modification.
Verify connector seating before energizing the associated control hardware.
Maintain the specified cable routing and mechanical clearance required by the installed ABB equipment.
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ABB TK850V007 3BSC950192R1 CEX-Bus Extension Cable
Configured for CEX-Bus signal extension, the ABB TK850V007 3BSC950192R1 (TK850V007 CEX-Bus Extension Cable) provides a direct cable connection for CEX-Bus network expansion. The assembly has a specified length of 0.7 m and supports low-voltage CEX-Bus communication within ABB control hardware.
Hardware Specifications
Parameter
Specification
Model
TK850V007 3BSC950192R1
Product Type
CEX-Bus Extension Cable
Brand
ABB
Origin
Sweden
Spare Model
3BSC950192R1
Cable Length
0.7 m
Voltage Rating
< 24 VDC
Current Rating
< 50 mA typical
Operating Temp
-25 deg C to +70 deg C
Bend Radius
Minimum 5 x cable diameter
Weight
0.3 kg
Manufacturer
ABB
CEX-Bus Communication and Cable Characteristics
The TK850V007 provides the physical cable path for CEX-Bus extension between compatible ABB control system components. Therefore, installation should preserve the specified electrical connection and mechanical routing conditions.
The cable operates below 24 VDC and has a typical current rating below 50 mA. In addition, the specified operating temperature range extends from -25 deg C to +70 deg C.
The 0.7 m cable length supports short-distance CEX-Bus extension. Furthermore, installers should maintain a minimum bend radius of 5 x the cable diameter to prevent excessive mechanical stress on the cable assembly.
This component should be applied only where the connected ABB hardware specifies TK850-series CEX-Bus cable compatibility. The supplied data does not define a separate firmware requirement, communication speed, shielding termination, or connector pinout.
Frequently Asked Questions
Q: What is the rated cable length of the ABB TK850V007?
A: The specified cable length is 0.7 m.
Q: What electrical limits are specified for the TK850V007?
A: The supplied specifications state a voltage rating below 24 VDC and a typical current rating below 50 mA.
Q: What bend radius should be maintained during installation?
A: Maintain a minimum bend radius of 5 x the cable diameter.
Field Installation Guidelines
Verify the TK850V007 part number and 3BSC950192R1 spare model against the equipment documentation before installation.
Connect the cable only to compatible CEX-Bus interfaces specified by the ABB system documentation.
Route the cable without sharp bends, crushing, twisting, or excessive tensile loading.
Maintain the minimum bend radius of 5 x the cable diameter throughout the cable route.
Keep the cable away from mechanical movement and sources of electrical interference where practical.
Do not exceed the specified voltage and current limits.
Inspect the connectors and cable jacket before energizing the connected equipment.
Do not modify the cable assembly, connector termination, or conductor arrangement unless ABB documentation explicitly permits the modification.
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ABB TK851V010 Connection Cable
Configured for RCU link and BC810 interconnection functions, the ABB TK851V010 (TK851V010 Connection Cable) provides a prefabricated 1 m physical connection between compatible ABB system components.
Hardware Specifications
Parameter
Specification
Model
TK851V010
Product ID
3BSC950262R1
Brand
ABB
Product Type
Prefabricated Cable
Function
RCU Link Cable; BC810 Interconnection Cable
Cable Length
1 m
Dimensions
1000 mm x 10 mm x 10 mm
Weight
0.45 kg
Product Net Depth / Length
1000 mm
Product Net Height
10 mm
Product Net Width
10 mm
HS Code
854442
Customs Tariff Number
85444210
WEEE Category
Product Not in WEEE Scope
SCIP
No SVHC present Switzerland
ABB Industrial Interconnection Characteristics
The TK851V010 provides a dedicated cable path for RCU link and BC810 interconnection functions. Therefore, installation should preserve the specified cable routing and connector orientation for the connected ABB hardware.
Because the supplied documentation does not state conductor assignment, shielding construction, connector pinout, or electrical ratings, these parameters should be verified against the applicable ABB system documentation before installation.
For industrial control cabinets, route the cable separately from high-energy power conductors where practical. Also, avoid excessive bending, tensile loading, crushing, or mechanical stress at the connector ends.
Frequently Asked Questions (FAQ)
Q: What equipment functions does the TK851V010 support?A: ABB specifies the cable for RCU Link Cable and BC810 Interconnection Cable applications.
Q: What is the physical cable length?A: The specified cable length is 1 m, with a product net length of 1000 mm.
Q: Is power consumption applicable to the TK851V010?A: No. The product is a passive prefabricated connection cable, so power consumption is not specified as an operating parameter.
Field Installation Guidelines
Confirm that the installed cable is ABB TK851V010, Product ID 3BSC950262R1, before connection.
Verify the mating interfaces and connector configuration against the applicable ABB hardware documentation.
Install the cable without excessive bending, pulling, twisting, or compression.
Keep the cable routing clear of mechanical interference from cabinet doors, mounting rails, and adjacent hardware.
Separate the cable from high-current or high-voltage wiring where the cabinet layout permits.
Do not modify the cable, connector, shielding, or conductor arrangement unless ABB documentation specifically permits the modification.
Inspect connector seating before system commissioning and verify that no connector is mechanically stressed by cable routing.
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ABB TK852V010 Shielded FTP CAT 5e Cross-Over Cable
Configured for shielded Ethernet cross-over communication in ABB Advant Master process control systems, the ABB TK852V010 (TK852V010 Shielded FTP CAT 5e Cross-Over Cable) provides a prefabricated cable assembly for direct network interconnection. The product ID is 3BSC950342R1. Its specified construction is shielded FTP CAT 5e, with a product net length of 970 mm.
Hardware Specifications
Parameter
Specification
Model
TK852V010
Product ID
3BSC950342R1
Brand
ABB
Product Type
Prefabricated Cable
Cable Type
Shielded FTP CAT 5e Cross-Over
Network Function
Ethernet cross-over interconnection
Cable Length
970 mm
Weight
0.04 kg
Dimensions
970 mm length; height and width not specified
Shielding
FTP, shielded construction
Connector Configuration
Fitted cable assembly; specific connector type not specified
HS Code
854442
Customs Tariff Number
85444290
WEEE Status
Product not in WEEE scope
Industrial Ethernet Cable Characteristics
The TK852V010 uses shielded FTP CAT 5e construction for Ethernet signal transmission. Therefore, the cable should maintain appropriate shielding continuity through the installed communication path.
The cross-over configuration changes the conductor pairing arrangement between cable ends. Consequently, installers should verify the required interface wiring before replacing a straight-through Ethernet cable.
The supplied data identifies the assembly as a prefabricated cable rather than an active network device. It therefore has no specified power consumption, firmware, or configurable communication parameters.
For ABB Advant Master installations, maintain the cable routing and shielding practices specified by the applicable system documentation. Avoid unnecessary parallel routing with high-energy power conductors, and maintain physical separation where the installation environment requires it.
Frequently Asked Questions
Q: Is TK852V010 an active Ethernet communication module?A: No. TK852V010 is a passive prefabricated Shielded FTP CAT 5e cross-over cable.
Q: What is the specified cable length?A: The product net depth / length is specified as 970 mm.
Q: Does the supplied data specify an operating temperature range?A: No. The provided ABB data does not specify an operating temperature range for TK852V010.
Field Installation Guidelines
Verify that the required network connection uses a cross-over configuration before installation.
Confirm connector compatibility with the connected ABB communication interfaces.
Maintain shield continuity according to the applicable ABB installation documentation.
Route the cable away from high-voltage and high-current conductors where practical.
Avoid excessive mechanical tension, sharp bends, or crushing of the cable jacket.
Inspect both cable ends for connector damage before commissioning.
Verify Ethernet communication after installation using the applicable system diagnostics.
Record the installed cable identification as TK852V010 / 3BSC950342R1 for maintenance documentation.
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ABB TK853V020 Modem Cable
Configured for serial modem communication between TC562 and TP830, the ABB 3BSC950201R1 (TK853V020 Modem Cable) provides a prefabricated 2 m physical connection for the TP830 serial interface.
Hardware Specifications
Parameter
Specification
Model
3BSC950201R1
ABB Type Designation
TK853V020
Brand
ABB
Product Type
Prefabricated Cable
Cable Function
Modem cable for serial interfaces on TP830
Connection
TC562 modem to TP830
Cable Length
2 m
Product Length
2000 mm
Product Width
7 mm
Product Height
7 mm
Weight
0.14 kg
Operating Temp
Not specified in supplied data
Power Consumption
Not applicable
HS Code
854442
Customs Tariff Number
85444210
WEEE Category
Product Not in WEEE Scope
ABB Industrial Serial Interface Characteristics
The TK853V020 provides a fixed physical connection between the TC562 modem and the TP830 serial interface. Therefore, installation should preserve the cable routing and connector orientation specified for the associated ABB hardware.
Because the supplied documentation identifies this item as a prefabricated cable, the cable itself does not provide programmable communication functions, protocol conversion, or independent power processing. Instead, it carries the serial interface connection between the designated devices.
Frequently Asked Questions
Q: What equipment does the TK853V020 connect?A: The cable connects the TC562 modem to the serial interface on the TP830.
Q: What is the specified cable length?A: The cable length is 2 m, with a listed product length of 2000 mm.
Q: Does the cable have a specified power consumption?A: No. The supplied data identifies it as a prefabricated modem cable, so no independent power consumption is specified.
Field Installation Guidelines
Verify the cable identification before installation and confirm the required TC562 and TP830 connection points.
Route the cable without excessive mechanical tension, sharp bends, or compression.
Keep the serial cable separated from high-current power conductors where practical to reduce electrical interference.
Ensure connectors are fully seated before commissioning the serial communication path.
Do not modify the prefabricated cable or alter its connector termination.
Inspect the cable jacket and connectors for mechanical damage before installation.
Confirm serial communication after connection using the applicable TP830 and TC562 commissioning procedure.
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ABB TK854V030 Communication Interface Module
Configured for physical interface and system-level communication within an ABB industrial control architecture, the ABB TK854V030 (TK854V030 Communication Interface Module) provides hardware-level connectivity between the associated system components. The supplied data does not identify a specific protocol, electrical interface, or backplane specification.
Hardware Specifications
Parameter
Specification
Model
TK854V030
Brand
ABB
Product Type
Communication / Interface Module
Application
ABB industrial automation and control systems
System Compatibility
System-dependent; supplied data references Advant OCS, Freelance, and System 800xA environments
Communication Protocol
Not specified in supplied data
Electrical Interface
Not specified in supplied data
Operating Temp
0 deg C to +55 deg C
Storage Temp
-40 deg C to +70 deg C
Mounting Type
DIN rail or rack mounting, depending on associated housing
Protection Class
Typically IP20, according to supplied information
RoHS Status
Compliant with applicable environmental directives
ABB Industrial Control Interface Characteristics
The TK854V030 functions as a hardware interface component, so the associated system determines its actual communication path and electrical assignment. Therefore, installers should verify the compatible rack, terminal arrangement, and system documentation before energizing the module.
ABB control architectures may use dedicated backplane or system-bus communication between controllers, interface modules, and I/O assemblies. However, the supplied TK854V030 information does not define a specific bus speed, protocol, connector pinout, or firmware compatibility range. Consequently, these parameters should not be assumed from the model number alone.
For system integration, confirm the hardware revision and the target ABB platform. Then verify the mating connector, rack position, power source, and communication interface against the applicable ABB hardware documentation.
Frequently Asked Questions
Q: Does the supplied specification confirm a specific communication protocol for TK854V030?
A: No. The supplied information identifies the unit as a communication/interface module but does not specify a protocol or network standard.
Q: Can the TK854V030 be installed directly on a DIN rail?
A: The supplied information lists DIN-rail or rack mounting, depending on the associated housing or sub-rack design. The applicable mounting arrangement must therefore be confirmed from the system hardware documentation.
Q: What is the specified power consumption of TK854V030?
A: The supplied data does not provide a power-consumption value. The system-specific hardware manual should be used to determine the required supply and backplane load.
Field Installation Guidelines
Confirm the exact TK854V030 hardware revision before installation.
Verify the compatible ABB rack, mounting carrier, or DIN-rail assembly.
Isolate system power before connecting or removing the module.
Inspect connectors for contamination, mechanical damage, or bent contacts.
Route communication wiring separately from high-voltage and high-current conductors where practical.
Maintain appropriate cable shielding and connect shields according to the ABB system grounding scheme.
Avoid unnecessary cable loops and excessive mechanical stress at connectors.
Confirm terminal assignments and connector orientation from the applicable ABB installation manual.
Check the enclosure protection level when the module operates outside a controlled cabinet environment.
After installation, verify module seating, power status, communication status, and system diagnostics before placing the control system into service.
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ABB TB810 ModuleBus Optical Port
The ABB TB810 3BSE008560R1, also cataloged as the TB810 ModuleBus Optical Port, provides fiber optic communication between S800 I/O ModuleBus segments. It operates at 10 Mbit/s and supports single-mode fiber transmission over distances up to 2 km.
Hardware Specifications
Parameter
Specification
Model
TB810 3BSE008560R1
Spare Model
3BSE008560R1
Brand
ABB
Product Type
ModuleBus Optical Port
Series
ABB S800 I/O
Origin
Sweden
Weight
0.02 kg
Dimensions
2 x 5.2 x 4.2 cm shipping size
Operating Voltage
24 VDC
Data Rate
10 Mbit/s (10 Mbps)
Transmission Distance
Up to 2 km (1.24 miles)
Interface Type
Fiber optic ModuleBus interface
Fiber Type
Single-mode
Tariff Code
8537101190
Manufacturer
ABB
Shipment Origin
Xiamen, China
ABB S800 I/O ModuleBus Communication
The TB810 converts the ModuleBus communication path to an optical fiber interface. Therefore, the unit supports optical transmission between compatible ABB S800 I/O ModuleBus sections where electrical bus cabling is not suitable.
The specified communication rate is 10 Mbit/s. In addition, the supplied data specifies a maximum transmission distance of up to 2 km when using single-mode fiber.
Because the interface uses optical transmission, the fiber path should remain physically separated from electrical power wiring and high-noise conductors. Installers should also maintain the specified fiber bend radius and protect optical connectors from contamination during installation.
The 24 VDC operating supply must be connected with correct polarity and appropriate industrial wiring practices. The TB810 should be installed only with compatible ABB S800 I/O equipment and ModuleBus configurations.
Frequently Asked Questions
Q: What communication medium does the TB810 use?A: The TB810 uses a fiber optic ModuleBus interface and the supplied specification identifies single-mode fiber as the supported fiber type.
Q: What is the specified communication speed?A: The specified ModuleBus optical communication rate is 10 Mbit/s (10 Mbps).
Q: What is the specified maximum transmission distance?A: The supplied specification states a transmission distance of up to 2 km (1.24 miles). Actual installation performance depends on the selected fiber and optical link conditions.
Field Installation Guidelines
Verify the TB810 model and 3BSE008560R1 spare number before installation.
Confirm that the available supply is 24 VDC and matches the system wiring requirements.
Install the unit within the compatible ABB S800 I/O ModuleBus architecture.
Route optical fiber separately from power and high-current conductors.
Keep fiber connectors clean and capped until connection.
Avoid excessive bending, pulling, or mechanical loading of the optical cable.
Check the fiber type before connection; the supplied specification identifies single-mode fiber.
Inspect the optical path and connectors if communication faults occur.
Confirm ModuleBus communication after installation before placing the associated I/O segment into service.
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ABB TU831V1 3BSE013235R1 Extended Module Termination Unit
Configured for field I/O termination and ModuleBus distribution in the ABB S800 I/O system, the ABB TU831V1 3BSE013235R1 (TU831V1 Extended Module Termination Unit) provides physical connections for up to 8 I/O channels. The unit distributes ModuleBus signals to the I/O module and the next MTU while generating the required module address position signals.
Hardware Specifications
Parameter
Specification
Model
TU831V1 3BSE013235R1
Spare Model
3BSE013235R1
Brand
ABB
Product Type
Extended Module Termination Unit
Series
S800 I/O
Origin
Sweden
Weight
0.2 kg
Dimensions
Estimated shipping size: 12.7 x 11.6 x 6.6 cm
Connection
Terminal block
Channels
8 I/O channels
Maximum Rated Voltage
250 V
Maximum Current per I/O Channel
3 A
Process Connections
16 connections for up to 8 I/O channels
I/O Configuration
Single I/O
Mounting
Standard DIN rail; mounting in both directions
Dielectric Test Voltage
2000 V AC
Operating Temp
0 to +55 deg C; approvals issued for +5 to +55 deg C
Storage Temp
-40 to +70 deg C
Relative Humidity
5 to 95 %, non-condensing
ABB S800 I/O ModuleBus and I/O Density
The TU831V1 distributes the ModuleBus connection between the installed I/O module and the adjacent MTU. It also shifts outgoing position signals to generate the correct address for the next I/O position.
Furthermore, the MTU provides 16 process connections for 8 I/O channels. Each channel supports a maximum rated current of 3 A and a maximum rated voltage of 250 V.
The single I/O configuration does not provide redundant I/O termination. Therefore, system designers should match the MTU configuration with the selected S800 I/O module and field wiring arrangement.
Frequently Asked Questions
Q: How many I/O channels can the TU831V1 support?A: The TU831V1 supports up to 8 I/O channels with 16 process connections.
Q: What electrical rating applies to each I/O channel?A: Each I/O channel has a maximum rated voltage of 250 V and a maximum current of 3 A.
Q: Does the TU831V1 provide redundant I/O termination?A: No. The supplied specifications identify the TU831V1 as a single I/O termination unit.
Field Installation Guidelines
Mount the TU831V1 on a compatible DIN rail and secure the mechanical latch before wiring.
Install the MTU in the specified mounting orientation and maintain adequate clearance for terminal access.
Verify the installed I/O module compatibility with the TU831V1 before applying field power.
Route field wiring separately from high-current switching conductors where practical to reduce electrical interference.
Use appropriate terminal wiring practices and verify conductor sizes against the connected field circuit requirements.
Confirm polarity and circuit voltage before connecting field devices to the terminal block.
Inspect terminal connections for secure mechanical engagement before energizing the I/O assembly.
Maintain the specified operating temperature range of 0 to +55 deg C and relative humidity range of 5 to 95 %, non-condensing.
Observe the 250 V maximum rated voltage and 3 A maximum current per I/O channel during system design.
Verify dielectric isolation requirements before performing commissioning or insulation testing.
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ABB TU831V1 Extended Module Termination Unit
Configured for field termination and ModuleBus distribution in the ABB S800 I/O system, the ABB TU831V1 3BSE013235R1 (TU831V1 Extended Module Termination Unit) provides physical connections for compatible digital I/O modules. It supports up to 8 I/O channels, with a maximum rated voltage of 250 V and maximum current of 3 A per channel.
Hardware Specifications
Parameter
Specification
Model
TU831V1
Article Number
3BSE013235R1
Brand
ABB
Product Type
Extended Module Termination Unit
Series
S800 I/O
Origin
Not specified in supplied data
Weight
0.22 kg (0.48 lbs)
Dimensions
126 mm W x 64 mm D x 110 mm H
Installed Width
120.5 mm edge to edge
Channels
Up to 8 I/O channels
Process Connections
16 terminals, 2 terminals per channel
Maximum Rated Voltage
250 V
Maximum Current per I/O Channel
3 A
Connection
Terminal block
I/O Configuration
Single
Compatible I/O Modules
DI820, DI821, DO820, DO821
Mounting
Standard DIN rail
Mounting Direction
Both directions
ModuleBus Distribution
To the I/O module and next MTU
Address Generation
Position signal shifting to the next MTU
Wire Size, Solid
0.2 - 6 mm2
Wire Size, Stranded
0.2 - 4 mm2, 24 - 10 AWG
Recommended Terminal Torque
0.5 - 0.6 Nm
Wire Stripping Length
7 mm
Dielectric Test Voltage
2000 V AC
Operating Temperature
0 to +55 deg C (+32 to +131 deg F)
Approved Operating Temperature
+5 to +55 deg C
Storage Temperature
-40 to +70 deg C (-40 to +158 deg F)
Relative Humidity
5 to 95 %, non-condensing
Pollution Degree
Degree 2, IEC 60664-1
Corrosion Protection
ISA-S71.04: G3
Protection Class
IP20 according to IEC 60529
Mechanical Conditions
IEC/EN 61131-2
EMC
EN 61000-6-4, EN 61000-6-2
Overvoltage Categories
IEC/EN 60664-1, EN 50178
Equipment Class
Class I according to IEC 61140
CE Mark
Yes
Electrical Safety
EN 61010-1, UL 61010-1, EN 61010-2-201, UL 61010-2-201
Marine Certifications
ABS, BV, DNV-GL, LR
RoHS
EN 50581:2012
WEEE
Directive 2012/19/EU
ABB S800 I/O ModuleBus and I/O Density
The TU831V1 distributes the ModuleBus from the mounted I/O module toward the next MTU. It also shifts outgoing position signals so the following MTU receives the corresponding module address position.
The eight-channel configuration provides a compact termination arrangement for compatible S800 I/O modules. Each channel uses two process terminals, giving 16 process connections for the complete eight-channel arrangement.
The MTU does not function as an independent I/O processing module. Instead, it provides the mechanical, electrical, termination, and ModuleBus interface required by the supported I/O modules. Therefore, module compatibility must be checked before installation.
Frequently Asked Questions
Q: How many I/O channels does the ABB TU831V1 support?A: The TU831V1 supports up to 8 I/O channels and provides 16 process connections, with two terminals assigned to each channel.
Q: What I/O modules are specified for use with the TU831V1?A: The supplied data identifies DI820, DI821, DO820, and DO821 as compatible I/O modules.
Q: What is the maximum electrical rating per I/O channel?A: Each I/O channel has a maximum rated voltage of 250 V and a maximum current rating of 3 A.
Field Installation Guidelines
Mount the TU831V1 on a suitable standard DIN rail and engage the mechanical latch fully.
Verify the MTU orientation and terminal accessibility before connecting field wiring.
Confirm that the selected I/O module is one of the specified compatible types.
Keep field wiring separated from high-energy switching conductors where the installation requires signal-noise control.
Route signal wiring to minimize unnecessary parallel runs with power conductors.
Use conductor sizes within the specified 0.2 - 6 mm2 solid or 0.2 - 4 mm2 stranded range.
Apply the specified 0.5 - 0.6 Nm terminal torque during wiring.
Strip approximately 7 mm of insulation from conductors before termination.
Verify protective earth arrangements according to the applicable installation standard because the equipment is Class I.
Inspect terminal connections before energization and verify that no conductor strands contact adjacent terminals.
Confirm the ModuleBus path and MTU position before commissioning the connected I/O module.
Do not exceed the specified 250 V maximum voltage or 3 A maximum current per I/O channel.
Maintain the specified environmental limits during installation and operation.
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ABB TU830V1 Extended Module Termination Unit
Configured for field wiring termination, process voltage distribution, and ModuleBus signal routing in the ABB S800 I/O system, the ABB TU830V1 (TU830 Extended Module Termination Unit) provides the physical interface between field circuits and the I/O module.
Hardware Specifications
Parameter
Specification
Model
TU830V1
Base Model
TU830
Brand
ABB
Product Type
Extended Module Termination Unit (MTU)
Part Number / Catalog Code
3BSE013234R1
System Compatibility
ABB S800 I/O system
I/O Channels
Up to 16
Maximum Rated Voltage
50 V
Maximum Rated Current per Channel
2 A
Process Voltage Connections
2 individually isolated groups, UP1 and UP2
Group Fuse Rating
6.3 A time-lag fuse, 5 x 20 mm
ModuleBus Function
Distributes ModuleBus and shifts position signals for I/O module addressing
Wire Size, Solid
0.2 - 4 mm2
Wire Size, Stranded
0.2 - 2.5 mm2, 24 - 12 AWG
Terminal Tightening Torque
0.5 - 0.6 Nm
Mechanical Keying
36 coding combinations
Mounting
Standard DIN rail
Grounding
Built-in system grounding mechanism
Operating Temp
0 deg C to 55 deg C
ModuleBus and I/O Density
The TU830V1 distributes ModuleBus communication through the S800 I/O termination structure. It also shifts outgoing position signals so that the connected I/O module receives the corresponding hardware position address.
Furthermore, the MTU supports up to 16 I/O channels while maintaining separate process voltage groups. The two groups provide individual isolation and fuse protection for connected field circuits.
The 36 available mechanical coding combinations restrict incompatible I/O module insertion. Therefore, the selected coding must correspond to the intended I/O module before installation.
Frequently Asked Questions
Q: Does the TU830V1 provide I/O signal conversion?
A: No. The TU830V1 functions as a termination and distribution unit. The connected S800 I/O module performs the actual signal processing.
Q: What process voltage protection does the TU830V1 provide?
A: The unit provides two individually isolated process voltage groups. Each group uses a 6.3 A time-lag fuse according to the supplied specifications.
Q: Can the TU830V1 support more than 8 I/O channels?
A: Yes. The supplied data specifies a maximum of 16 I/O channels for the TU830V1.
Field Installation Guidelines
Mount the TU830V1 securely on the specified DIN rail before connecting field wiring.
Verify the mechanical coding before inserting the associated S800 I/O module.
Separate process voltage wiring from communication and low-level signal wiring where cabinet design permits.
Maintain correct polarity and terminal identification for every field circuit.
Tighten field terminals to 0.5 - 0.6 Nm where the supplied specification applies.
Select conductor sizes within the stated 0.2 - 4 mm2 solid or 0.2 - 2.5 mm2 stranded range.
Connect the grounding arrangement according to the S800 installation design and cabinet grounding scheme.
Verify both process voltage groups independently before energizing the connected I/O circuits.
Inspect fuse installation and confirm that the installed fuse type matches the specified protection arrangement.
Do not exceed 50 V rated voltage or 2 A rated current per I/O channel.
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ABB TU833 Extended Module Termination Unit
The ABB TU833 3BSE038726R1, also cataloged as the TU833 Extended Module Termination Unit, provides field termination, process voltage distribution, and ModuleBus signal routing for ABB S800 I/O modules. It supports up to 16 I/O channels and two individually isolated process voltage groups.
Hardware Specifications
Parameter
Specification
Model
TU833 3BSE038726R1
Brand
ABB
Product Type
Extended Module Termination Unit
Article Number
3BSE038726R1
Weight
0.28 kg (0.6 lbs)
Dimensions
126 mm W x 105 mm H x 64 mm D, including connector and terminals
Operating Temp
0 to +55 deg C (+32 to +131 deg F); approvals issued for +5 to +55 deg C
Storage Temp
-40 to +70 deg C (-40 to +158 deg F)
Power Consumption
Not specified in supplied data
Number of Channels
16 I/O channels
Maximum Rated Voltage
50 V
Maximum Current per I/O Channel
2 A
Maximum Current Process Connection
5 A
Process Voltage Groups
2 individually isolated groups
Process Voltage Fuse
6.3 A fuse per group
Connection Type
Crimp Snap-in connector
Process Connections
56
I/O Connections
2 terminals per channel
ZP Connections
1 ZP connection per channel
Process Power Connections
4 x 6.3 A
Process Power 0 V Connections
10 x 2
Mounting
Standard DIN rail
Mounting Direction
Both directions
Mounting Lock
Mechanical DIN rail latch
Single/Redundant I/O
Single
Acceptable Wire Size
Solid: 0.2 - 2.5 mm2, 24 - 12 AWG; Stranded: 0.2 - 2.5 mm2, 24 - 12 AWG
Terminal Wiring
One wire per terminal
Wire Stripping Length
6 mm
Dielectric Test Voltage
500 V AC
Protection Class
IP20 according to IEC 60529
Pollution Degree
Degree 2, IEC 60664-1
Relative Humidity
5 to 95 %, non-condensing
Corrosion Protection
ISA-S71.04: G3
Mechanical Conditions
IEC/EN 61131-2
EMC
EN 61000-6-4, EN 61000-6-2
Electrical Safety
EN 61010-1, UL 61010-1, EN 61010-2-201, UL 61010-2-201
Hazardous Location
C1 Div 2 cULus, C1 Zone 2 cULus, ATEX Zone 2
Marine Certification
DNV-GL, BV, LR
Equipment Class
Class I according to IEC 61140, earth protected
RoHS
EN 50581:2012
WEEE
Directive 2012/19/EU
Compatible I/O Modules
AI810, AI815, AI820, AI830, AI830A, AI835, AI835A, AI843, AI845, AO810, AO810V2, AO815, AO820, AO845, AO845A, DI810, DI811, DI814, DI830, DI831, DI840, DI880, DI885, DO810, DO814, DO815, DO840, DO880, DP820, DP840
ABB S800 ModuleBus and I/O Architecture
The TU833 distributes the ModuleBus from the installed I/O module to the next MTU. It also generates the required module address by shifting outgoing position signals toward the next MTU.
Furthermore, the 16-channel configuration provides two I/O terminals per channel and one ZP connection per channel. This arrangement supports direct field termination while maintaining the physical addressing sequence across the S800 I/O installation.
The TU833 also separates process voltage connections into two individually isolated groups. Each group uses a 6.3 A fuse, while the maximum rated current remains 2 A per I/O channel. Therefore, the application should select fuse ratings according to the actual load requirements and system power design.
The MTU supports a defined set of ABB S800 I/O modules, including analog input, analog output, digital input, digital output, and related interface modules. Consequently, engineers should verify the installed I/O module against the specified compatibility list before commissioning.
Frequently Asked Questions (FAQ)
Q: How many I/O channels does the ABB TU833 support?
A: The TU833 supports up to 16 I/O channels. Each channel provides two I/O connections and one ZP connection.
Q: How does the TU833 handle process voltage distribution?
A: The TU833 provides two individually isolated process voltage groups. Each group has a 6.3 A fuse, while the maximum rated voltage is 50 V.
Q: How does the TU833 generate the I/O module address?
A: The MTU shifts the outgoing position signals to the next MTU. This process generates the correct address for the connected S800 I/O module.
Field Installation Guidelines
Mount the TU833 on a standard DIN rail and engage the mechanical latch before wiring.
Confirm that the mounting direction and available cabinet clearance match the installation arrangement.
Connect field wiring according to the assigned channel and terminal configuration.
Use solid or stranded conductors within the specified 0.2 - 2.5 mm2 wire range.
Use only one wire per terminal and maintain the specified 6 mm stripping length.
Verify the process voltage group assignment before connecting field power.
Check the fuse arrangement for each isolated process voltage group against the application load.
Route process wiring separately from high-noise power conductors where the cabinet design permits.
Verify protective earth and cabinet grounding according to the applicable installation standard.
Confirm the connected I/O module appears in the specified compatible module list.
Check ModuleBus continuity and the physical MTU sequence before commissioning.
Inspect all crimp snap-in connections for secure mechanical engagement before energizing the system.
Do not exceed the 50 V maximum rated voltage or 2 A maximum current per I/O channel.
Verify operating ambient temperature remains within the specified range during normal operation.
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ABB TU835V1 Extended Module Termination Unit
The ABB TU835V1, also cataloged as the TU835V1 Extended Module Termination Unit, provides field termination, ModuleBus distribution, and position-address generation for ABB S800 I/O modules. It supports up to 8 I/O channels with a maximum rated voltage of 50 V and maximum current of 2 A per channel.
Hardware Specifications
Parameter
Specification
Model
TU835V1
Article Number
3BSE013236R1
Brand
ABB
Product Type
Extended Module Termination Unit
Origin
Not specified in supplied data
Weight
0.26 kg
Dimensions
126 mm W x 110 mm H x 64 mm D, including connector and terminals
Operating Temp
0 to +55 deg C
Storage Temp
-40 to +70 deg C
Channels
8 I/O channels
Maximum Rated Voltage
50 V
Maximum Current per I/O Channel
2 A
Maximum Current at Process Connection
8 A
Connection
Terminal block
Mounting
Standard DIN rail
Mounting Direction
Both directions
Supported I/O
AI810, AI815, AI845
Process Connections
16 I/O terminals, 4 process power terminals, 4 process power 0 V terminals
I/O Configuration
Single I/O
Wire Size, Solid
0.2 - 4 mm2
Wire Size, Stranded
0.2 - 2.5 mm2, 24 - 12 AWG
Recommended Terminal Torque
0.5 - 0.6 Nm
Wire Stripping Length
7 mm
Dielectric Test Voltage
500 V AC
Relative Humidity
5 - 95 %, non-condensing
Protection Class
IP20 according to IEC 60529
Pollution Degree
Degree 2, IEC 60664-1
Corrosion Protection
ISA-S71.04: G3
Mechanical Conditions
IEC/EN 61131-2
EMC
EN 61000-6-4, EN 61000-6-2
Overvoltage Category
IEC/EN 60664-1, EN 50178
Equipment Class
Class I according to IEC 61140
Power Consumption
Not specified in supplied data
CE Mark
Yes
Electrical Safety
EN 61010-1, UL 61010-1, EN 61010-2-201, UL 61010-2-201
Hazardous Location Approval
C1 Div 2 cULus, C1 Zone 2 cULus, ATEX Zone 2
Marine Certification
ABS, BV, DNV-GL, LR
RoHS Compliance
EN 50581:2012
WEEE Compliance
Directive 2012/19/EU
ABB S800 ModuleBus and Address Distribution
The TU835V1 distributes the ModuleBus from the connected I/O module to the next MTU in the installation. At the same time, it generates the appropriate I/O module address by shifting outgoing position signals toward the next MTU.
The MTU supports mechanical configuration through two keys. Each key provides six positions, producing 36 possible mechanical configurations. This keying mechanism physically configures the MTU for compatible I/O module types without changing the electrical functionality of either the MTU or I/O module.
The unit supports AI810, AI815, and AI845 modules according to the supplied technical data. Therefore, the mechanical key positions should match the applicable I/O module configuration before installation.
Frequently Asked Questions (FAQ)
Q: How many I/O channels does the TU835V1 support?
A: The TU835V1 supports up to 8 I/O channels. Each channel has a maximum rated current of 2 A and a maximum rated voltage of 50 V.
Q: How does the TU835V1 generate the I/O module address?
A: The MTU generates the appropriate address by shifting the outgoing position signals to the next MTU.
Q: Does the mechanical key configuration change the electrical function of the MTU?
A: No. The two mechanical keys provide physical configuration for different I/O module types. The selected key positions do not change the electrical functionality of the MTU or I/O module.
Field Installation Guidelines
Mount the TU835V1 on a compatible standard DIN rail and verify that the mechanical latch fully locks the unit.
Release the DIN rail latch with a screwdriver when removing the MTU.
Confirm that the two mechanical keys match the intended I/O module configuration before installation.
Connect field wiring according to the terminal assignment and supported process connections.
Keep wiring within the specified solid and stranded conductor ranges.
Apply the specified terminal torque of 0.5 - 0.6 Nm during field wiring.
Maintain the specified 7 mm conductor stripping length.
Separate signal wiring from high-current or high-noise conductors where the installation requires electromagnetic interference control.
Route shields and protective earth connections according to the plant grounding design and applicable electrical installation standards.
Verify the 50 V maximum rated voltage and 2 A maximum current per I/O channel before energizing the circuit.
Confirm that the ambient temperature remains within 0 to +55 deg C during operation.
Inspect the terminal connections and mechanical latch before commissioning.
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ABB TU836V1 3BSE013237R1 Extended Module Termination Unit
Configured for physical I/O termination and field connection in ABB S800 I/O systems, the ABB TU836V1 3BSE013237R1 (TU836V1 Extended Module Termination Unit) provides an 8-channel terminal interface with a maximum rated voltage of 250 V and 3 A per I/O channel.
Hardware Specifications
Parameter
Specification
Model
TU836V1 3BSE013237R1
Spare Model
3BSE013237R1
Brand
ABB
Product Type
Extended Module Termination Unit
Origin
Sweden
Weight
0.4 kg
Dimensions
Estimated shipping size: 12.7 x 7.6 x 15.2 cm
Operating Temp
0 to +55 deg C; approvals issued for +5 to +55 deg C
Storage Temp
-40 to +70 deg C
Power Consumption
Not specified in the supplied data
Connection
Terminal block
Number of Channels
8
Maximum Rated Voltage
250 V
Maximum Current per I/O Channel
3 A
Maximum Current Process Connection
10 A
Dielectric Test Voltage
2000 V AC
Mounting
Both directions
Type
Extended
ABB S800 I/O Termination and Backplane Interface
The TU836V1 provides the physical termination point between field wiring and the associated ABB S800 I/O module. Its eight channels support up to 250 V and 3 A per I/O channel according to the supplied specifications.
The terminal-block connection establishes the field-side electrical interface. Therefore, installers should separate field conductors according to voltage class, signal type, and applicable cabinet wiring requirements.
The 10 A maximum process connection rating applies to the process connection as specified. Meanwhile, the 2000 V AC dielectric test voltage defines the stated insulation test level rather than a continuous operating voltage.
Because the supplied data does not specify ModuleBus current consumption or communication velocity, those values should be taken from the applicable S800 I/O module and system documentation rather than inferred from the TU836V1 rating.
Frequently Asked Questions
Q: How many I/O channels does the TU836V1 support?A: The TU836V1 provides 8 I/O channels.
Q: What are the maximum voltage and current ratings?A: The maximum rated voltage is 250 V, while the maximum current is 3 A per I/O channel. The specified maximum process connection current is 10 A.
Q: What dielectric test voltage does the TU836V1 specify?A: The supplied specification lists a dielectric test voltage of 2000 V AC.
Field Installation Guidelines
Mount the TU836V1 on the designated DIN rail or compatible mounting arrangement and verify that the mechanical latch engages correctly.
Provide adequate cabinet clearance around the terminal area so technicians can access field wiring without excessive conductor bending.
Route power and signal conductors according to the required separation rules for the installation voltage classes.
Verify terminal identification before connecting field conductors. Do not exceed the specified 250 V voltage rating or 3 A per-channel current rating.
Keep protective earth, signal reference, and shield connections consistent with the cabinet grounding design. Avoid creating unintended ground loops through cable shields.
Inspect conductor termination for secure mechanical engagement before energizing the associated I/O circuit.
Confirm operating temperature remains within 0 to +55 deg C. For storage, maintain the specified -40 to +70 deg C range.
Before dielectric or insulation testing, isolate the module and connected electronics according to the applicable ABB system procedure. Do not apply test voltage to energized electronic circuits.
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